This machine consists of: oil tank, water tank, vacuum homogeneous emulsifying machine, heating system, mixing system, vacuum system, hydraulic lifting system, operation control cabinet, piping system. It is the most suitable equipment to produce high-grade skin care creams or other creams products.
Oil tank capacity 700L; water tank capacity 500L; primary pot capacity 1300L, working volume 1000L; limiting vacuum -0.09MPa.
Size: 4800mm×3000mm×2500-3850mm
Material: Inner wall is 316 stainless steel, jacket, outer layer are made by 304 stainless steel, inner and outer are polished, the surface handled by special light treatment.
Mixing system: both oil tank and water tank assemble disperser of 1.1KW, to make the water and oil heated more quickly and evenly.
Vacuum Emulsifying pot: made of three decks. Interlayer thickness 6mm, middle layer thickness 6mm, outer layer thickness 3mm, special light treatment The homogenizer is on the top of the emulsifying pot, adjustable time setting depends on the product homogenization need, voltage 380V, power 11KW, made in Shanghai and uses German technology, the highest speed 3000 r / min. The material moves in a high speed between the rotor and stator, what can engender a strong hydraulic shear power to dispersing materials, meanwhile it can engender centrifugal power to extrude, milling, crash the material, ultimately make the material mixing, stirring, diminution to the desired requirements. A lighting hole on the pot cover to observe the states of homogeneity. Entrance for spots of material provide possibility to add essence and suchlike materials. Either pour-out the material by tilting the pot or from the bottom, the latter way can make the materials enter the filling machine directly for quantitative filling. Easy to clean.
Vacuum system: voltage 380V, power 2.2KW, materials in water tank and oil tank are absorbed into the primary pot in vacuum. The rotary-vanepump is made by Haibo Kang Company in Shanghai, which can remove the air bubble to improve the homogenizing effect.(circulating cooling by water)
Mixing system: voltage 380V, power 4KW, 10-120 r / min. Monitoring with transparent filter, scraping the interlayer when mixing, frequency control.
Heating system: 2KW electric heating device attaching at the bottom. Heating with temperature display, easy to control.
Hydraulic lifting: voltage 380V, power 4KW. Lifting is easy to operate, so the material can be effectively emulsified in a closed condition.
Control System: The control system is equipped with digital time relay device, so it can adjust time and speed of homogenizer based on different material. All control buttons are concentrated together,clear at a glance.
A mayonnaise homogenizer is a specialized piece of equipment designed specifically for the food industry to achieve efficient and thorough homogenization of mayonnaise formulations. These machines are engineered to blend and emulsify different ingredients, ensuring a consistent and creamy texture in mayonnaise. With their advanced technology and versatile features, mayonnaise homogenizers provide manufacturers with a reliable solution for achieving perfectly emulsified mayonnaise.
The core functionality of a mayonnaise homogenizer lies in its ability to break down oil and water particles and blend them together effectively. Equipped with high-speed rotating blades or mixing elements, these machines generate intense shear forces that emulsify the oil and water, resulting in a stable and smooth mayonnaise emulsion. The advanced design of the homogenizer's chamber ensures efficient mixing and prevents the separation of oil and water.
Modern mayonnaise homogenizers offer a range of features that enhance overall emulsification efficiency. These machines can handle various mayonnaise formulations, including traditional, low-fat, or specialty mayonnaise recipes. With adjustable speed settings and precise control mechanisms, mayonnaise homogenizers allow manufacturers to customize the homogenization process based on the specific requirements of their products. Additionally, some machines may incorporate temperature control options to optimize product stability and consistency.