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Lab Mixer Homogenizer(1000L)

Model
Nature of the Manufacturer
Other
Product Category
Cosmetic Homogenizer
Place of Origin
City, Province
Overview
Lab Mixer Homogenizer(1000L)
Product Details

       This machine consists of: oil tank, water tank, vacuum homogeneous emulsifying machine, heating system, mixing system, vacuum system, hydraulic lifting system, operation control cabinet, piping system. It is the most suitable equipment to produce high-grade skin care creams or other creams products.

Oil tank capacity 700L; water tank capacity 500L; primary pot capacity 1300L, working volume 1000L; limiting vacuum -0.09MPa.

Size: 4800mm×3000mm×2500-3850mm

Material: Inner wall is 316 stainless steel, jacket, outer layer are made by 304 stainless steel, inner and outer are polished, the surface handled by special light treatment.

Mixing system: both oil tank and water tank assemble disperser of 1.1KW, to make the water and oil heated more quickly and evenly.

Vacuum Emulsifying pot: made of three decks. Interlayer thickness 6mm, middle layer thickness 6mm, outer layer thickness 3mm, special light treatment The homogenizer is on the top of the emulsifying pot, adjustable time setting depends on the product homogenization need, voltage 380V, power 11KW, made in Shanghai and uses German technology, the highest speed 3000 r / min. The material moves in a high speed between the rotor and stator, what can engender a strong hydraulic shear power to dispersing materials, meanwhile it can engender  centrifugal power to extrude, milling, crash the material, ultimately make the material mixing, stirring, diminution to the desired requirements. A lighting hole on the pot cover to observe the states of homogeneity. Entrance for spots of material provide possibility to add essence and suchlike materials. Either pour-out the material by tilting the pot or from the bottom, the latter way can make the materials enter the filling machine directly for quantitative filling. Easy to clean.

     Vacuum system: voltage 380V, power 2.2KW, materials in water tank and oil tank are absorbed into the primary pot in vacuum. The rotary-vanepump is made by Haibo Kang Company in Shanghai, which can remove the air bubble to improve the homogenizing effect.(circulating cooling by water)

Mixing system: voltage 380V, power 4KW, 10-120 r / min. Monitoring with transparent filter, scraping the interlayer when mixing, frequency control.

Heating system: 2KW electric heating device attaching at the bottom. Heating with temperature display, easy to control.

Hydraulic lifting: voltage 380V, power 4KW. Lifting is easy to operate, so the material can be effectively emulsified in a closed condition.

Control System: The control system is equipped with digital time relay device, so it can adjust time and speed of homogenizer based on different material. All control buttons are concentrated together,clear at a glance.

A lab mixer homogenizer is a specialized piece of equipment designed specifically for laboratory applications that require efficient and controlled mixing and homogenization of substances in smaller volumes. These machines are engineered to blend, emulsify, and homogenize different ingredients, ensuring uniformity, consistency, and reproducibility of results. With their advanced technology and compact design, lab mixer homogenizers provide laboratories with a reliable solution for achieving superior mixing and homogenization in research and development processes.
The core functionality of a lab mixer homogenizer lies in its ability to handle small volumes of substances while delivering efficient mixing and homogenization. Equipped with adjustable speed settings, precision mixing blades, or homogenizing elements, these machines generate controlled shear forces that break down particles and disperse them uniformly within the mixture. The compact size and user-friendly design of the machine allow for easy operation and precise control over the mixing and homogenization process.



Mixing Tank

made of three decks. Interlayer thickness 6mm, middle layer thickness 6mm, outer layer thickness 3mm, special light treatment The homogenizer is on the top of the emulsifying pot, adjustable time setting depends on the product homogenization need, voltage 380V, power 11KW, made in Shanghai and uses German technology, the highest speed 3000 r / min.



Oil And Water Tank

Used for pre-heating and pre-stirring materials, and then transported to the main pot for secondary stirring homogenization. The electric heating power of the sandwich layer is 2.2KW, and the outer layer is equipped with asbestos insulation device, which not only ensures that the heat energy is reduced and the scalding of employees is avoided. Two cases quota fixed stirring dispersions 1.1KW, so that oil and water heating more quickly and evenly.

If you want to know more models of filling machine, you can refer to the table below:


Vacuum Homogenizer Mixer

Model

10L

30L

50L

100L

150L

200L

300L

500L

600L

1000L

Working Capaicty

10

30

50

100

150

200

300

500

600

1000

Emulsify

KW

0.75

1.1

2.2

3

4

4

4

7.5

11

11

Min/r

0-2800

0-2900

0-2800

0-2800

0-2800

0-2800

0-2900

0-3500

0-3500

0-3500

Agitator

KW

0.55

1.1

1.1

1.1

1.5

1.5

2.2

2.2

4

4

Min/r

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

10-120

Machine Dimension

Length

1100

1650

1500

1700

1100

2600

1100

3000

3000

4800

Width

600

600

600

650

600

1900

600

2500

1300

3000

Height

1500

1700-2300

1900-2500

1700-2700

1700-2700

2500-3500

2500-3500

3200-4500

3200-4500

2500-3850


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     In short, we will try our best to provide you with satisfactory service,the following is our customer feedback.


Device Name

1000L Emulsifying Machine

Working ability

Design volume: 1300L

Working volume:1000L

Minimum operating volume: 250L

Material

Contact Parts: 316 stainless steel   thickness: 6mm

Interlayer: 304stainless steel thickness: 6mm

Outer layer: 304stainless steel thickness: 3mm

Weight

3000kg

Size

4800mm×3000mm×2500-3850 mm

Service life

10 years

Stirring

Fixed paddle stirring, PE blade Scraping

Homogenizer

Power: 11KW

Motor speed: 3000r/min

Particle size: 0.2-0.6um

Uncapping

Hydraulic lift

Heating

Steamy heating

Discharge

Steamy toppling discharge

Process parameters

Working pressure: -0.09MPa

Flimsy parts

1 year renewal except artificial

Warranty period

1 year

Inverter

Taian (Taiwan)

Motor

Huadiao (Nanjing)

Reducer

Jiahe(Zhejiang)

Vacuum

Boer Kang (Shanghai)

304 stainless steel

Taigang(Tianjin)

Main electrical components

Zhengtai(Zhejiang)

Hydraulic press

Guangde(Wuxi)

Hydraulic cylinder

Guangde(Wuxi)


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