Description:
ZW - LC seriesIs on the basis of absorbing foreign advanced technology, developed a new type of oval gear flowmeter.Widely used in high temperature and high pressure, high viscosity and high precision measurement of the heat preservation medium need special.The structure characteristics of separation by measuring cavity and shell, adopting the combination of different materials, respectively, to satisfy the measurement of all kinds of medium.
Second, the working principle:
ZW - LC series clamp cover model of oval gear flowmeter measurement part is mainly composed of two mutually meshing elliptical gear and shell (measuring room), elliptical gear turn every week the parallelism of the measured medium quality for half moon volume 4 times, by the elliptical gear meteor millions of volume flow rate Q: Q = 4 n nu 0
Type:
N - the rotation of the elliptical gear frequency (r/s);
Nu 0 - half moon part volume (Mr.).
So, in the half moon volume of the oval gear flowmeter nu 0 given conditions, as long as the measure of elliptic gear rotational speed n, can know the measured medium flow.
Elliptic flow meter flow signals (that is, the elliptic gear rotating speed n) showed that has two kinds of on-site display and remote transmission.
In situ show that the gear rotation through a series of deceleration and adjust speed than institutions, directly connected to the instrument panel on the indicating needle, and the total amount after mechanical counter display.
Far eastone shows mainly through the reduction gear after * magnet rotates, making spring relay contact with * magnet synchronization to make or break the rotation of the same frequency, thus far to another display instrument issued by electrical impulses.
Applications:
ZW - LC series clamp cover model of oval gear flowmeter is widely used in various industrial fields liquid flow control, is suitable for various kinds of liquid measurement, such as crude oil, diesel oil, petrol, etc., has a large range, high precision, use and maintenance is convenient wait for a characteristic, choose different materials, can meet the petroleum, chemical, pharmaceutical, food, metallurgy, electric power, transportation and so on various areas of liquid flow metering.
Four, the main features:
1, high measuring accuracy;
2, pipeline installation condition has no effect on measuring accuracy;
3, can be used in high viscosity liquid measurement;
4, wide range of degrees;
5, direct reading instrument without external energy can directly obtain the cumulative, total amount, clear, easy to operate.
Five, the technical parameters:
1, the nominal diameter: DN10 ~ DN200;
2, working temperature: - 10 ℃ ~ + 200 ℃;
3, nominal pressure: 0.6 ~ 10 mpa;
4, medium viscosity: 0.3 ~ 2000 mpa. S;
5, precision grade: 0.2;0.5;
6, quantity than: ";
7, shell material: cast iron;Cast steel;Stainless steel;
8, mode of power supply: 3.6 VDC built-in lithium battery (once in two years);Outside for 24 VDC (optional);
9, output signal: 4 ~ 20 ma two wire;Pulse 0 ~ 1000 hz;RS232 / RS485 (or consultation according to the requirements of customers;QF or GF transmitter;
10, protection level: IP65 IP67;
11, explosion-proof level: Exia Ⅱ CT4 and Exd Ⅱ CT4;
12, header display: pointer display (single cumulative flow);Liquid crystal display (total flow and transient flow);
13, connection mode: flange.
14, optional accessories: meter filter
Flow meter filter is liquid pipeline and liquid flow meter of auxiliary equipment, it can be filter out all kinds of foreign bodies in the liquid, so as to prevent blockage and ensure the normal operation of the instrument.Ordinary filter shell USES cast iron, the mesh is made of stainless steel cloth.Stainless steel filter material are all made of acid steel.Diameter of 25 mm below the filter for y type, more than 40 mm for u.
Six, error calculation and adjustment:
1, the basic error of flowmeter, by the verification flow point of all measured values respectively press type calculation: (volume) E = Vm - 99% (V/V
E - meter error (generally refers to the cumulative error) take two significant figures.
The Vm - meter measured values (i.e., values)
V - were revised, flowmeter standard device measured value (that is, the actual value) from the basic formula of error, when the Vm > V, flowmeter fundamental error for "+" values, said flowmeter is going faster.
Vm < V, flowmeter basic error for "-", said flowmeter walked slowly.
2, in order to make the error of flowmeter, within the basic error limit is often the need for error.By changing in counter namely inside a pair of adjusting gear (tooth) are adjusted to change the mechanical transmission ratio, so that the flow meter's worth to adjust.
3, error adjustment can't change the flow characteristic of the flowmeter, the characteristic curve of artificially in a new coordinate system.
4, in general, in the rules (or actual use) flow within the scope of its basic flow check point error range is not big five, the regulation accuracy of basic error limits, all can be adjusted by the error flowmeter qualified basic error.
Flow meter has been used, usually with the adjustment of the original gear set first for error detection, and then according to the error of the specific situation to adjust error.
Seven, measurement requirements:
1, the flow measurement has nothing to do with the flow of the fluid, it is because the oval gear flowmeter is depend on the measured medium pressure head driving elliptical gear rotating and measure.
2, the greater the viscosity of the medium, from gear and measuring the less empty clearance leakage of the leak out, therefore the greater the nuclear medium sticky skin, the smaller the leakage error, to measure more advantage.
3, high measuring accuracy, suitable for high viscosity medium flow measurements, but not containing solid particles of fluid (solid particles will gear jammed, so that you can't measure traffic).If the mixed with gas in the liquid medium to be measured, can also cause measurement error.
Installation method:
1, before installation shall be thoroughly clean the pipe and filter in front of the meter installation, in order to prevent debris into the meter.When measured liquid containing gas, should install air separator.
2, should pay attention to must take meter oval gear shaft United States level, namely the dial and perpendicular to the plane.Flow adjustment and start, shut off the valve should be installed in the import and export of flow meters respectively.
3, flowmeter shell on the arrow pointing in the direction of piping shall be installed with the liquid flow in the same direction.
4, the continuous flow of pipeline, the installation of flowmeter horizontal line should be equipped with a bypass valve, in order to regular cleaning and maintenance.On the vertical pipe flow meter, shall be installed in the bypass duct to prevent debris into the instrument.
Nine, note:
1, right after installation, in accordance with the requirements when using can ensure enough accuracy, usually the cumulative value of precision can reach 0.5, is a more accurate flow meters.
2, however, if the use of the measured medium flow rate is too small, the instrument will highlight the influence of the leakage error, can't guarantee enough accuracy of measurement.
3, therefore, different specifications of small zui using flow has a value, only when the actual measured flow is greater than the lower limit value, the measurement precision can be guaranteed.
4, secondly, when using, pay attention to the temperature of the measured medium cannot be too high, otherwise not only can increase the measurement error, and there are may be stuck in the gear.
5, therefore, in the instrument by using temperature range.Use for a long time after the gear flow meter, the internal gear are corrosion and wear and tear, which affect measurement accuracy.
6, therefore, often should observe, and regularly check removed, if conditions permit calibration on a regular basis as far as possible.
Ten,The dimensions:
table1, the size of the standard shape: unit: mm
Nominal diameter | L | H | A | B | D | D1 | N (a) | Φ |
10 | 150 | 100 | 165 | 210 | 90 | 60 | 4 | 14 |
15 | 170 | 118 | 172 | 226 | 95 | 65 | 4 | 14 |
20 | 200 | 150 | 225 | 238 | 105 | 75 | 4 | 14 |
25 | 260 | 180 | 232 | 246 | 115 | 85 | 4 | 14 |
40 | 245 | 180 | 249 | 271 | 145 | 110 | 4 | 18 |
50 | 340 | 250 | 230 | 372 | 160 | 125 | 4 | 18 |
65 | 420 | 325 | 270 | 386 | 180 | 145 | 4 | 18 |
80 | 420 | 325 | 315 | 433 | 195 | 160 | 8 | 18 |
100 | 515 | 418 | 370 | 458 | 215 | 180 | 8 | 18 |
150 | 540 | 515 | 347 | 557 | 280 | 240 | 8 | 23 |
200 | 650 | 650 | 476 | 720 | 335 | 295 | 12 | 23 |
table2, cast steel, cast steel, high viscosity, high temperature cast steel standard dimension: unit: mm
Nominal diameter | L | H | B | A | D | D1 | N (a) | Φ |
15 | 200 | 138 | 232 | 180 | 105 | 75 | 4 | 14 |
20 | 250 | 164 | 220 | 160 | 125 | 90 | 4 | 18 |
25 | 300 | 202 | 252 | 185 | 135 | 100 | 4 | 18 |
40 | 300 | 202 | 293 | 208 | 165 | 125 | 4 | 23 |
50 | 384 | 262 | 394 | 312 | 175 | 135 | 4 | 23 |
80 | 450 | 337 | 452 | 332 | 210 | 170 | 8 | 23 |
100 | 555 | 442 | 478 | 310 | 250 | 200 | 8 | 25 |
150 | 540 | 510 | 557 | 347 | 300 | 250 | 8 | 26 |
200 | 650 | 650 | 720 | 476 | 36 | 310 | 12 | 26 |
Cast iron, cast steel, high temperature type standard dimension: DN15 ~ DN25, A and B size according to the above-mentioned data add 160 mm hot extension tube: DN40 ~ DN80, A and B size according to the size of the table with 300 mm hot extension tube, the rest of the size with the table size accordingly.
Table 3, stainless steel type standard dimension: unit: mm
Nominal diameter | L | H | B | A | D | D1 | N (a) | Φ |
15 | 208 | 120 | 228 | 172 | 95 | 65 | 4 | 14 |
20 | 236 | 150 | 238 | 225 | 105 | 75 | 4 | 14 |
25 | 287 | 195 | 246 | 232 | 115 | 85 | 4 | 14 |
40 | 265 | 178 | 349 | 265 | 145 | 110 | 4 | 18 |
50 | 265 | 178 | 349 | 265 | 160 | 125 | 4 | 18 |
65 | 365 | 260 | 436 | 319 | 180 | 145 | 4 | 18 |
80 | 420 | 305 | 459 | 324 | 200 | 160 | 8 | 18 |
100 | 515 | 400 | 554 | 373 | 220 | 180 | 8 | 18 |
150 | 540 | 515 | 607 | 397 | 280 | 240 | 8 | 23 |
Eleven, measuring range:
Ordinary cast iron type (AType), cast steel,EType), stainless steel,B)
model | ZW-LC-ACast iron | ZW-LC-ECast steel | ZW-LC-BStainless steel |
Nominal pressureMpa | 1.0 1.6 | 2.5 4.0 6.4 | 1.0 1.6 |
Fluid viscosity to be tested | 2 ~200 Mpa.s |
Liquid temperature being measured | - 20℃ ~+ 100℃ |
flow The amount van wai m3/h |
model Precision grade | ZW-LC-ACast iron | ZW-LC-ECast steel | ZW-LC-BStainless steel |
Nominal diameter (mm) | 0.5 | 0.2 | 0.5 | 0.2 | 0.5 | 0.2 |
10 | 0.04~0.4 | 0.1~0.4 | 0.04~0.4 | 0.1~0.4 | 0.1~0.5 | 0.1~0.5 |
15 | 0.25~1.5 | 0.3~1.5 | 0.25~1.5 | 0.3~1.5 | 0.3~1.5 | 0.3~1.5 |
20 | 0.5~3 | 0.6~3 | 0.5~3 | 0.6~3 | 0.6~3 | 0.6~3 |
25 | 1~6 | 1.2~6 | 1~6 | 1.2~6 | 1.2~6 | 1.2~6 |
40 | 2.5~15 | 3~15 | 2.5~15 | 3~15 | 3~15 | 3~15 |
50 | 4~24 | 4.8~24 | 4~24 | 4.8~24 | 4.8~24 | 4.8~24 |
65 | 5~40 | 8~40 | 5~40 | 8~40 | 8~40 | 8~40 |
80 | 10~60 | 12~60 | 10~60 | 12~60 | 12~60 | 12~60 |
100 | 16~100 | 20~100 | 16~100 | 20~100 | 20~100 | 20~100 |
150 | 32~190 | 38~190 | 32~190 | 38~190 | 38~190 | 38~190 |
200 | 34~340 | 68~340 | 34~340 | 68~340 | 68~340 | 68~340 |
Twelve, selection of coding:
The type code | logo | Material symbol | Nominal diameter | Nominal pressure | counter | transmitter | precision | Instructions (in the wei and control) |
ZW-LC- |
|
|
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|
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| Oval gear flowmeter |
| H |
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|
|
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| Welded steel flow meter |
| U |
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| Heat preservation jacket flowmeter |
| N |
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| High viscosity liquid flow meter |
| SP |
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| Food with a flow meter |
| T |
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| High temperature type flowmeter |
| Q |
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| Measuring gas flowmeter |
|
| A |
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| Cast iron material |
|
| E |
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| Cast steel material |
|
| B |
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| Stainless steel material |
|
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| 10 |
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| For nominal diameter10mm |
|
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| 15 |
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| For nominal diameter15mm |
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| …… |
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| 200 |
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| For nominal diameter200mm |
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| 1 |
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| 1.0MPa |
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| 2 |
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| 1.6MPa |
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| 3 |
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| 2.5MPa |
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| 4 |
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| 4.0MPa |
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| 6 |
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| 6.3MPa |
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| A ,A1 |
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| Used forDN40The following,A1With the transmitter |
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| J1 |
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| Used forDN50Above, can take transmitter |
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| A5 A6 |
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| A5Single pointer word wheel display A6Pointer cycle of zero |
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| GF-Ⅰ |
| 12VThree wire system photoelectric transmitter |
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| GF-Ⅱ |
| 24VThree wire system photoelectric transmitter |
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| MF |
| 4~20mATransmitter output |
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| DF |
| Liquid crystal display with remote transmission4-20mA |
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| J1 | 0.2Level of accuracy |
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| J2 | 0.5Level of accuracy |
13, design selection and order notes:
1, choose oval gear flow timing, it is suggested that according to the measured liquid flow control meter flow range of 30 ~ 70% choose specifications;According to the fluid temperature, and the size of the pipeline pressure, and corrosion properties of liquid viscosity, etc to select flowmeter types;
2, when ordering, please specify the model of flow meter, diameter (mm), whether to ask explosion-proof, name of the medium, flow range (m3 / h), work pressure (MPa), temperature (℃), medium viscosity (MPa) s), to measure the corrosion medium, the user must also specify the medium corrosion properties, medium concentration (%), medium temperature (℃);
3, this product can according to user requirements, within the header assembly electrical/current transmission device;
4, when ordering parts, please click and fill in the figure, the collapse of the list;
5, user, if you have special request, please put forward in order;
6, our company can provide filters, venting device with flow meter, intelligent flow integrating instrument.
After-sales service commitment:
1, our company sold by flow meter series products within twelve months appear quality problem, is responsible for free maintenance.
2, the warranty period, any quality problems such as the products of our company, my company is responsible for free repair or replacement.
3, the warranty period, such as user improper use, damaged products, my company is responsible for the maintenance, charge damage parts cost.
4, after the warranty period appear quality problem, my company is responsible for the maintenance, charge damage parts cost.
5, such as user need to my company site services, to users in the province I company service personnel to reach the site within 12 hours, fujian association of foreign languages and user reach the site within 48 hours.