Short Description: Engineering gear ring,annular gear ring,outer gear ring.Engineering machinery’s gear ring contains annular and outer gear,after gear nit-riding quenching treatment to reach better gear hardness and finish surface.
Product Details:
Place of Origin: Shanxi
Brand Name: DHDZ
Certification: ASME, JIS, DIN, GB, BS, EN, AS, SABS, ASTM A370, API 6B, API 6C
Testing Report: MTC, HT, UT, MPT, Dimension Report, Visual Test, EN10204-3.1, EN10204-3.2
Minimum Order Quantity: 1 piece
Transport Package: Plywood Case
Price: Negotiable
Production Capacity: 100PCS/Month
Material elements | C | Mn | P | S | SI | Cr | NI | Mo | Cu | N |
4140 | 0.43 | 1.0 | <0.030 | <0.040 | <0.35 | 0.8-1.1 | <0.030 | 0.15-0.25 | <0.030 | / |
F6Mn | ≤ 0.05 | 1.0 | ≤ 0.03 | ≤0.03 | ≤0.60 | 11-14 | 3.5-5.5 | 0.5-1 | / | / |
09G2S ( 09Г2С ) | ≤ 0.12 | 1.3-1.7 | ≤ 0.03 | ≤ 0.035 | 0.5-0.8 | ≤ 0.3 | ≤ 0.3 | / | ≤ 0.3 | ≤ 0.008 |
35NiCrMoV12-5 | 0.30-0.40 | 0.4-0.7 | ≤ 0.015 | ≤ 0.015 | ≤ 0.35 | 1.0-1.4 | 2.5-3.5 | 0.35-0.65 | / | / |
20MnMo | 0.17-0.23 | 1.1-1.4 | ≤0.025 | ≤0.015 | 0.17-0.37 | ≤0.030 | ≤0.030 | 0.20-0.35 | / | / |
20MnMoNo | 0.16-0.23 | 1.2-1.5 | ≤0.035 | ≤0.035 | 0.17-0.37 | / | / | 0.45-0.60 | / | 0.20-0.45 |
Mechanical property | Dia.(mm) | TS/Rm (Mpa) | YS/Rp0.2 (Mpa) | EL/A5 (%) | RA/Z (%) | Notch | Impact energy | HBW |
4140 | Ф10 | >1080 | >930 | >25 | >45 | V | ≥25J(-60℃) | <217 |
F6Mn | / | ≥790 | ≥620 | ≥15 | ≥45 | V | / | ≤295 |
09G2S ( 09Г2С ) | Ф25 | 900-1050 | ≥700 | ≥10 | ≥50 | V | / | / |
35NiCrMoV12-5 | Ф12.5 | ≥1100 | ≥850 | ≥8.0 | / | V | / | / |
20MnMo | Ф10 | ≥605 | ≥475 | ≥25 | / | V | ≥180 | / |
20MnMoNo | Ф10 | ≥635 | ≥490 | ≥15 | / | U | ≥47 | 187-229 |
Production Procedures:
Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
Advantage:
Excellent mechanical properties,
High-precision dimensional tolerance,
Control the production procedure strictly,
Advanced manufacture equipment and inspection devices,
Excellent technical personality,
Produce different dimension based on customer’ s requirements,
Pay attention on the package protection,
Quality full service.