Short Description: Gear blanks, flanges, end caps, pressure vessel components, valve components, valve bodies, and piping applications. Forged disks are superior in quality to disks cut from plate or bar due to all sides of the disk having forging reduction further refining the grain structure and improving the materials impact strength and fatigue life. Furthermore forged disks can be forged with grain flow to best suit the final parts applications such as radial or tangential grain flow which will help......
Product Details:
Place of Origin: Shanxi
Brand Name: DHDZ
Certification: ASME, JIS, DIN, GB, BS, EN, AS, SABS, ASTM A370, API 6B, API 6C
Testing Report: MTC, HT, UT, MPT, Dimension Report, Visual Test, EN10204-3.1, EN10204-3.2
Minimum Order Quantity: 1 piece
Transport Package: Plywood Case
Price: Negotiable
Production Capacity: 100PCS/Month
Material elements | C | Mn | P | S | SI | Cr | NI | Mo | Cu | N |
4140 | 0.43 | 1.0 | <0.030 | <0.040 | <0.35 | 0.8-1.1 | <0.030 | 0.15-0.25 | <0.030 | / |
A182 F51 | ≤ 0.030 | 2.0 | ≤ 0.030 | ≤ 0.020 | <0.80 | 21-23 | 4.5-6.5 | 2.50-3.50 | / | 0.20-0.24 |
34CrNiMo6 | 0.3-0.38 | 0.5-0.8 | ≤ 0.025 | ≤ 0.035 | ≤ 0.4 | 1.3-1.7 | 1.3-1.7 | 0.15-0.3 | / | / |
09G2S ( 09Г2С ) | ≤ 0.12 | 1.3-1.7 | ≤ 0.03 | ≤ 0.035 | 0.5-0.8 | ≤ 0.3 | ≤ 0.3 | / | ≤ 0.3 | ≤ 0.008 |
ASTMA36 | ≤ 0.26 | 0.6-0.9 | ≤ 0.040 | ≤ 0.050 | ≤ 0.40 | / | / | / | ≥0.20 | / |
16MnD | 0.13-0.20 | 1.2-1.6 | ≤0.030 | ≤0.030 | 0.17-0.37 | ≤0.30 | ≤0.30 | / | / | / |
Mechanical property | Dia.(mm) | TS/Rm (Mpa) | YS/Rp0.2 (Mpa) | EL/A5 (%) | RA/Z (%) | Notch | Impact energy | HBW |
4140 | Ф10 | >1080 | >930 | >25 | >45 | V | ≥25J(-60℃) | <217 |
A182 F51 | / | ≥620 | ≥450 | ≥25 | >45 | V | ≥45J | / |
34CrNiMo6 | Ф12.5 | ≥785 | / | ≥11 | ≥30 | V | ≥71J | / |
09G2S ( 09Г2С ) | Ф25 | 900-1050 | ≥700 | ≥10 | ≥50 | V | / | / |
ASTMA36 | / | 400-550 | ≥250 | ≥23 | / | V | / | / |
16MnD | Ф10 | 470-630 | ≥345 | ≥21 | / | V | / | / |
Production Procedures:
Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
Advantage:
Excellent mechanical properties,
High-precision dimensional tolerance,
Control the production procedure strictly,
Advanced manufacture equipment and inspection devices,
Excellent technical personality,
Produce different dimension based on customer’ s requirements,
Pay attention on the package protection,
Quality full service.
Application Industries:
Construction industry, pharmaceutical industry, shipbuilding industry, metallurgical machinery industry, etc.