Short Description: Gear blanks, flanges, end caps, pressure vessel components, valve components, valve bodies, and piping applications. Forged disks are superior in quality to disks cut from plate or bar due to all sides of the disk having forging reduction further refining the grain structure and improving the materials impact strength and fatigue life. Furthermore forged disks can be forged with grain flow to best suit the final parts applications such as radial or tangential grain flow which will help......
Product Details:
Place of Origin:Shanxi
Brand Name: DHDZ
Certifications: TUV/ PED 2014/68/EU
Testing Report: En10204-3.1, MTC, EN10204-3.2
Forging Tolerance: +/-0.5mm
Minimum Order Quantity:1 piece
Transport Package: Plywood Case/Brandrith
Price:Negotiable
Production Capacity: 2000 Ton/ Year
Material elements | C | Mn | P | S | SI | Cr | NI | Mo | Cu | N |
4130 | 0.33 | 0.7 | <0.025 | <0.025 | <0.35 | 0.8-1.0 | <0.5 | 0.15-0.25 | / | / |
A182 F53 | ≤ 0.030 | ≤ 1.20 | ≤ 0.035 | <0.020 | <0.80 | 24-26 | 6.0-8.0 | 3-5 | <0.50 | 0.24-0.32 |
F6Mn | ≤ 0.05 | 1.0 | ≤ 0.03 | ≤0.03 | ≤0.60 | 11-14 | 3.5-5.5 | 0.5-1 | / | / |
C45 | 0.42-0.50 | 0.5-0.8 | ≤ 0.035 | ≤ 0.035 | 0.17-0.37 | ≤ 0.25 | <0.5 | / | ≤ 0.30 | / |
35NiCrMoV12-5 | 0.30-0.40 | 0.4-0.7 | ≤ 0.015 | ≤ 0.015 | ≤ 0.35 | 1.0-1.4 | 2.5-3.5 | 0.35-0.65 | / | / |
20MnMoNo | 0.16-0.23 | 1.2-1.5 | ≤0.035 | ≤0.035 | 0.17-0.37 | / | / | 0.45-0.60 | / | 0.20-0.45 |
Mechanical property | Dia.(mm) | TS/Rm (Mpa) | YS/Rp0.2 (Mpa) | EL/A5 (%) | RA/Z (%) | Notch | Impact energy | HBW |
4130 | Ф10 | >655 | >517 | >18 | >35 | V | ≥20J(-60℃) | 197-23 |
A182 F53 | / | ≥800 | ≥550 | ≥15 | / | V | / | <310 |
F6Mn | / | ≥790 | ≥620 | ≥15 | ≥45 | V | / | ≤295 |
C45 | Ф12.5 | ≥540 | ≥240 | ≥16 | / | V | / | / |
35NiCrMoV12-5 | Ф12.5 | ≥1100 | ≥850 | ≥8.0 | / | V | / | / |
20MnMoNo | Ф10 | ≥635 | ≥490 | ≥15 | / | U | ≥47 | 187-229 |
Production Procedures:
Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
Advantage:
Excellent mechanical properties,
High-precision dimensional tolerance,
Control the production procedure strictly,
Advanced manufacture equipment and inspection devices,
Excellent technical personality,
Produce different dimension based on customer’ s requirements,
Pay attention on the package protection,
Quality full service.
Application Industries:
Food processingindustry, equipment manufacturing, water supply and drainage, shipbuildingindustry, etc.