Short Description: Shaft forgings (mechanical components) Shaft forgings are cylindrical objects that are worn in the middle of the bearing or in the middle of the wheel or in the middle of the gear, but a few are square. A shaft is a mechanical part that supports a rotating part and rotates therewith to transmit motion, torque or bending moments. Generally, it is a metal rod shape, and each segment can have a different diameter.
Product Details:
Place of Origin: Shanxi
Brand Name: DHDZ
Certification: ASME, JIS, DIN, GB, BS, EN, AS, SABS, ASTM A370, API 6B, API 6C
Testing Report: MTC, HT, UT, MPT, Dimension Report, Visual Test, EN10204-3.1, EN10204-3.2
Minimum Order Quantity: 1 piece
Journal Surface Roughness: 0.63-0.16μm
Appearance Shape: Round
Transport Package: Plywood Case
Price: Negotiable
Production Capacity: 100PCS/Month
Material elements | C | Mn | P | S | SI | Cr | NI | Mo | Cu | N |
4130 | 0.33 | 0.7 | <0.025 | <0.025 | <0.35 | 0.8-1.0 | <0.5 | 0.15-0.25 | / | / |
A182 F53 | ≤ 0.030 | ≤ 1.20 | ≤ 0.035 | <0.020 | <0.80 | 24-26 | 6.0-8.0 | 3-5 | <0.50 | 0.24-0.32 |
A105 | 0.19-0.23 | 0.9-1.05 | ≤ 0.035 | ≤ 0.030 | 0.15-0.3 | ≤ 0.1 | ≤ 0.4 | ≤ 0.12 | ≤ 0.4 | / |
F6Mn | ≤ 0.05 | 1.0 | ≤ 0.03 | ≤0.03 | ≤0.60 | 11-14 | 3.5-5.5 | 0.5-1 | / | / |
42CrMo4 | 0.43 | 1.0 | <0.030 | <0.040 | <0.35 | 0.8-1.1 | <0.030 | 0.15-0.25 | / | / |
34CrNiMo6 | 0.3-0.38 | 0.5-0.8 | ≤ 0.025 | ≤ 0.035 | ≤ 0.4 | 1.3-1.7 | 1.3-1.7 | 0.15-0.3 | / | / |
09G2S ( 09Г2С ) | ≤ 0.12 | 1.3-1.7 | ≤ 0.03 | ≤ 0.035 | 0.5-0.8 | ≤ 0.3 | ≤ 0.3 | / | ≤ 0.3 | ≤ 0.008 |
ASTMA36 | ≤ 0.26 | 0.6-0.9 | ≤ 0.040 | ≤ 0.050 | ≤ 0.40 | / | / | / | ≥0.20 | / |
Mechanical property | Dia.(mm) | TS/Rm (Mpa) | YS/Rp0.2 (Mpa) | EL/A5 (%) | RA/Z (%) | Notch | Impact energy | HBW |
4130 | Ф10 | >655 | >517 | >18 | >35 | V | ≥20J(-60℃) | 197-23 |
A182 F53 | / | ≥800 | ≥550 | ≥15 | / | V | / | <310 |
A105 | / | ≥485 | ≥250 | ≥22 | ≥30 | V | / | 143-187 |
F6Mn | / | ≥790 | ≥620 | ≥15 | ≥45 | V | / | ≤295 |
42CrMo4 | Ф10 | >1080 | >930 | >25 | >45 | V | ≥25J(-60℃) | <217 |
34CrNiMo6 | Ф12.5 | ≥785 | / | ≥11 | ≥30 | V | ≥71J | / |
09G2S ( 09Г2С ) | Ф25 | 900-1050 | ≥700 | ≥10 | ≥50 | V | / | / |
ASTMA36 | / | 400-550 | ≥250 | ≥23 | / | V | / | / |
Production Procedures:
Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperature test) → Heat treatment after forging(Furnace temperature test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
Advantage:
Excellent mechanical properties,
High-precision dimensional tolerance,
Control the production procedure strictly,
Advanced manufacture equipment and inspection devices,
Excellent technical personality,
Produce different dimension based on customer’ s requirements,
Pay attention on the package protection,
Quality full service.
Application Industries:
Oil&gas extraction, wind power generation, metallurgical machinery, engineering machinery, shipbuildingindustry, pressure vessels, nuclear power, etc.