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PROCESS OVERVIEW
Win Tone provides wheat, rye, barley and spelt processing solution from cleaning and removal of fungal infestation on the grain surface and shelling to the production of cut groats, flakes, and whole-wheat flours.
We develop complete solutions for wheat processing - from traditional wheat flour mills to combined mills for whole wheat and atta flour.
The wheat milling production line is mainly composed of wheat mill, fan, air closer, shackle lifting and discharging device, which can realize full air transportation and automatic circulation processing and milling. It is often used in 40-120 mesh milling of wheat, corn, beans, sorghum and buckwheat. Among them, the wheat core separation mill grinds wheat into flour by grinding roller, and the bran and qualified flour are screened by circular roller, which is widely used in grain processing points.
The following overview shows all machines which are used for the processing of these grain varieties. Here, you can find more information about various WIN TONE machines.
Cleaning
Pre-cleaning:
After harvest, wheat may be mixed with straw, rope, stone, brick, dirt and other large impurities, which will damage the processing equipment or block the piping system.
Therefore, the preliminary cleaning process is required before wheat is stored.
Cleaning:
To ensure the quality of flour and protecting the processing equipment, before entering into the milling process from temporary storage, the pre-cleaned wheat needs further cleaning. This process utilizes a variety of means, such as screening, aspiration separation, magnetic separation, stone removal, wheat scouring, optical sorting and so on.
Features:
—Combined cleaning methods to remove impurities to the maximum extent.
—Easy operation & maintenance;
—Low power consumption, well-sealed, dust free.
Milling
Milling:
Milling is the process by which grains are ground into flour. The modern milling process is a gradual reduction of the wheat kernels through a process of grinding and sifting. The millers’ skill is analyzing the wheat and then blending it to meet the requirements of the end use. This science of analysis, blending, grinding, sifting and blending again results in consistent end products.
The separation of bran, endosperm and germ is realized through multiple interactions with roller mills and sifters. After each trip through the roller mills, the grains are sent to sifters to separate particles with different sizes.
Features:
High product quality, high yield and low power consumption
The grinding system adopts the method of "light grinding and fine scraping" to make coarse grain and coarse powder with good quality and to ensure the integrity of bran as far as possible.
Further Processing
Further processing:
After the grain is processed into flour, it needs post-treatment including collecting, blending, bulk storage, weighing, insecticide, adding micro ingredients and the nutrient enrichment of flour (amino acid, vitamin, mineral, etc.). The post-treatment can stabilize the flour quality and increase varieties.
We can provide tailored solutions according to customers’ needs.
Features:
Well designed pneumatic conveying pipelines reduce power consumption
The production line can be configured to produce different purpose flours according to customers’ requirements.
Packaging
Packaging:
We provide different packaging styles according to the requirements of the customer market.
Features:
High accuracy and full automation
Equipment:
- Computer Measuring Packaging Machine
FEATURE
Automatic roller mill
Wheat milling machine is divided into single head with round roller milling, single joint milling, double joint milling and other equipment.
Hommization
The equipment is configured with different models according to the needs of different customers.
Easy operation
The equipment is highly automated, simple and easy to operate, and is the product of rural processing workshops.
Low energy consumption
High efficiency, energy saving and small floor area.
EQUIPMENT DISPLAY
FINISHED PRODUCTS
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