Copper Ore Processing Flow Chart

NegotiableUpdate on September 11

Model

Nature of the Manufacturer: Manufacturer

Product Category: Mining Plant

Place of Origin: City, Province

Online Consult Contact Information

Overview

Whole Set Copper Ore Processing Flow Chart Including Crushing Machine Magnetic separator Gravity Separator

Product Details

Product Overview

Introduction of Copper Ore Processing Flow Chart

The main beneficiation method of copper ores is flotation, in some cases the gravity separation and magnetic separation are applied. Generally, copper sulfide ore, mixed copper ore and copper oxide ore are processed by flotation method. For the refractory mixed copper ore and refractory copper oxide ore, hydrometallurgy or combined hydrometallurgy and flotation are adopted.Application
Copper ore processing can be applied to all kinds of copper sulide ores, as well as most mixed copper ores and copper oxide ores.
It has significant separation effect for chalcopyrite, copper molybdenum ores and porphyry copper ores.

Remark: belowed processing line is just for your reference, we will design the flowchart based on your ore condition.

Operating Process

STEP 1: Crushing

1.Jaw Crusher for preliminary crushing: Jaw Crusher is mainly applied for primary, medium, and fine crushing various kinds of ores, the max compression strength of the materials crushed could be 2000kg/cm². And it will reach to output/discharging size <25mm.
2. Hammer crusher for second crushing: after jaw crusher primary crushing, the <25mm size copper ore stone will come into the hammer crusher for second crushing(the >25mm size copper will return to jaw crusher again) And it will reach to output/discharging size <10mm.

STEP 2: Grinding and Classifiying

Ball mill for grinding into powder: After hammer crusher, copper ore stone will come into ball mill for grinding. 1. The fine copper mineral will come into next step mixer for mixing(The mixing tank can make the copper ore more pure in the effect of chemical reagent) 2. The bigger copper mineral will return to the ball mill again by the rotating of spiral classifier. ,

STEP 3: Flotating

1. after mixing, the copper ore will come into the flotation machine, which is the ending machine in this flotation line.)
2. After this flotation machine, if you want the dry copper ore, you also can use the dryer after flotation machine.

FEATURES AT A GLANCE

This Copper Flotation Process Advantages:

high efficient and energy-saving
Achieve the recycling using of water, low cost, and reduce the discharging of wastewater
Reduce the environment damage of ore processing
Reduce a lot cost for mineral owner
High recovery rate (85-92%)

Available Processing Flowchart for Different Minerals
tin ore	silica sand	tungsten
coltan ore	gold silica sand	titanium
tantalum ore	zircon sand	coal
cassiterite ore	gold sand	sａnd ore
tantalite ore	placer gold	chromium ore
Diamond ore	alluvial gold	Monazite Sand
copper ore	clay gold	tungsten ore
barite ore	river gold	llmenite
chrome ore	river sand	wolfram ore
iron ore	River sａnd gold	niobium
manganese ore	sａnd gravel	rutile
barite ore	topsoil	Hematite

Details Images

Successful Project

50TPH Rock Copper Ore Process Flow Chart in Zambia

1. This Processing plant is for Rock Copper flotation. (also suitable for processing Oxide copper and Sulfide copper, mixed copper and other main minerals , such as rock gold, rock Chrome ore, rock coltan ore, lead ore, zinc ore, graphite ore, sliver ore, fluorite ect.)2. Main Equipments: Feeding Hopper, Chute Feeder, Rough Jaw crusher, Fine Jaw crusher, Hammer crusher, belt conveyor,  flotation machine ect. 
3. After processing, the copper ore grade from original 18% increased to 86% of concentrate.

15TPH Rock Copper Ore Process Flow Chart in Mongolia

1. This Processing plant is for Oxide Copper flotation. (also suitable for processing Rock copper and Sulfide copper, mixed copper and other main minerals , such as rock gold, rock Chrome ore, rock coltan ore, lead ore, zinc ore, graphite ore, sliver ore, fluorite ect.)2. The main equipments of this project includes: vibrating feeder, belt conveyor, vibrating screen, jaw crusher, hammer mill, ball mill, spiral classfiers, mixing tank, flotation machine and etc.
3. After processing, the copper ore grade from original 22% increased to 90% of concentrate.

Company Profile

Victor is a large mineral processing manufacturer for 15 years history, with covering an area of 48,000 square meters
ａnd 20,000 square meters for workshop, with various large modernized machinery facilities, professional R&D team and installation team.
With 32% market share in China and the rest to overseas, already successfully exported to over 50 countries, such as USA, England, Australia, Brazil, Turkey, Italy, Russia, South Africa, Zimbabwe, Sudan, Ghana, Congo, Morocco, India,Indonesia, Malaysia, Philippines, North Korea, Mongolia, Vietnam, Thailａnd etc.
Our goal is to provide one-stop service for you and assist you to solve all problems from investment to his return in the field of mining, including the preliminary mineral analysis, mineral processing test, engineering design, equipment debugging and technical training etc.. 
We are expert especially at mining separating and lab mining plant, main products as below:

Laboratory equipment
Gravity Separation Plant
Flotation Machine
Magnetic Separator
Screen Machine
Sａnd Washing Machine
Crushing Plant
Feeding Machine
Conveying Machine
Pump
Melting Machine
To View More

FAQ

Our Service:

1) Pre-sale service: Freely provide project designing, process designing, choosing suitable equipment for you.

2) Medium-sales service: Accompany you to complete the acceptance of the equipment, draft the construction scheme and detailed process, and complete process of export

3) After-sales service: Offer considerate technical guidance in installation, debugging and operators training. We are available at any time if you need.

Q1：Are you a manufacturer of mining equipment?
A1：YES, with more than 15 years production & sales experience
Q2: Could your company help design mineral flow chart?
A2: YES,  we have about 20 people team of technician and can design a whole set of processing line.

Q3: Can you provide sample testing?
A3: YES, we have mineral testing laboratory and can do sample testing for you.

Q4: For efficient communication, what information should you provide before quotation?
1) what's your processed material? if it's rock ore, do you have mineral report?
2) what's your capacity(tons per hours)?