Reducer condition monitoring and fault diagnosis

Condition monitoring is the measurement and analysis of data such as vibration, air gap, temperature, power, current, and lubricating oil status, and it can monitor the status of equipment components (transmission, bearings, shafts, gears, rotors, and other components) , Vibration and process parameters (such as shaft vibration, intensity, tile vibration, eccentricity, differential expansion, shaft displacement, thermal expansion, speed and temperature), these data show specific and important waveform diagrams and damage characteristics in the frequency spectrum. Based on the monitoring results, faults and emerging wear can be detected and eliminated in advance; complete shutdowns, suspensions and subsequent subsequent damage can be avoided.

 

● Monitor equipment operation status and control equipment health status;

● Analyze equipment operation trends and predict possible equipment failure;

● Reduce maintenance and upkeep cycles to avoid, mitigate and reduce accidents;

● Provide scientific basis for online adjustment and shutdown of equipment.

 

Case 1: Cost-effective vibration measurement, which can remotely monitor the oil level, temperature of the reducer and the overall vibration status of the reducer and output an alarm signal.

● Eliminate manual site inspections;

● The abnormality of the reducer is detected very early and an alarm signal is output.

 

Case two: comprehensively monitor the working status of the reducer and diagnose the fault location.

● Eliminate manual site inspections;

● The abnormality of the reducer is detected very early and an alarm signal is output;

● Diagnose the fault location;

● Output equipment management and maintenance reports.