Welcome Customer !

Membership

Taizhou Jiaxin Metals Co., Ltd.
Free Member ·1YRS
TaiZhou,ZheJiang
Manufacturer

Main Products: Gate Valve|Ball Valve|Check Valve

Xwboo>Technical Article>What is Thermostatic Mixing Valve?

Taizhou Jiaxin Metals Co., Ltd.Free·1YRS

  • E-mail

    info@plumberstar.com

  • Phone

    86-576-82529985

  • Address

    NO.7 Qinggang Industrial Zone, Yuhuan City, Taizhou, Zhejiang Province, China

Contact Now
What is Thermostatic Mixing Valve?
Date: 2022/12/1Read: 23

A thermostatic mixing valve is a gadget that fits before the hot taps. Yet, it mixes both cold and hot feed. However, it delivers the water to the consumer in warm conditions but at a safe temperature. It ensures that the water leaving the hot tap is not moving to so hot. Yet, so that it burns or scolds the end user.

Where is the Thermostatic Mixing Valve Located?

Typically, the TMV locates within the vanity or below the wash basin. Yet, some stylish tap also has TMV integrated into the unit. In some cases, we find the TMV uses to service more than one wash basin. In other conditions, the thermostatic mixing valve may not be directly below the basin area.

works of thermostatic mix valves
works of thermostatic mix valves

How to Adjust a Thermostatic Mixing Valve?

A thermostatic mixing valve has three pipe connections. One each pipe is used for cold and hot feed coming into TMV. It mixes, and warm feed exits the TMV and feeds the tap. We will see a cap sticking up from a small unit on the TMV. Once you end the lid, you will realize the small Allen key opening, which turns right or left. It is the adjustment of how much hot to cold you would like to mix in the hot leaving feed. 

Main Parts of a Thermostatic Mixing Valve

A TMV has various internal components for mixing the cold with water. In TMV, a total of seven parts are present. Their essential elements are:

  • Cold water inlet port
  • Hot water inlet port
  • Slide valve
  • Thermostatic element
  • Mixing outlet
  • Cold water seat
  • Hot water seat
thermostat dimensions
thermostat dimensions

How does a Thermostatic Mixing Valve Work: Phase Wise Processes?

The thermostatic mixing valve is a prominent part of the bathroom. It mixes cold water with hot water. Yet, it ensures the water’s last temperature is suitable for human use. You may like to know this device as TMV. This device’s proper keeping expect to keep it functional for a while.

Knowing how a thermostatic mixing valve works is essential to use and introduce it. You should look familiar with all parts of this thermostatic mixing valve. With suitable keeping, you will like to implicate it for an extended period. The above seven features take responsibility for mixing cold and hot water. The process ensures the water we use to shower comes at a safe temperature. The phase-wise working processes of this device are:

Thermostat Valve

Step -1: Water Supply

In TMV, two ports are available on both sides for water application. These two ports are known as the cold inlet and the hot inlet port. As the name indicates, they supply cold and hot water, respectively. The cold port connects with the need to link with a water supply. On the other side, the hot port links with a hot heater.

Step 2: Internal Links

In TMV, there a slide valve is present at the center. When the water passes by the inlet ports, it will pass through the slide valve. The hot valve seat links the hot water inlets with a small opening of the slide valve. It is the lower part of the slide valve called the piston. On the other side, the cold valve seat links the cold inlet port with different openings. It is the upper part of the piston. Both cold and hot inlets bring the water to a mixing area.

Step – 3: Water Mixing

A thermostat element presents in the piston as the intensity sensor. The water will pass through the cool and hot inlet ports. Then, at that point, water will try to stream beneath the mixing part through both the valve cores. Yet, the sensor will control the water flow of both these sides.

The sensor will hold the cool water valve seat when it needs high temp water. Thus, the high temp water will stream to the mixing part. Also, when there is a need for cold water, the piston will control the hot valve seat. This action will allow the cold water to stream down.

Yet, they need cold and hot water to keep flowing in that part, and they will blend. The mixed water temperature will be proper due to the above heat sensor.

Step – 4: Supplying blended water by the mixed water outlet

All the parts in the TMV ensure the acceptable temperature of the water. Yet, that water flows to the shower pipe for use. Yet, you’ll get mixed water with your temperature.

thermostatic valve works
Thermostatic valve works

Thermostatic Mixing Valve Regulations

Some necessary regulations that must adopt are:

· Depending upon the use, the mixing water temperature remains within 38 – 45 degrees Celsius

· The pressure in the thermostatic mixing valve remains within 0.2 bar to 10 bar.

· Field testing is required every 12-month cycle to maintain machine efficiency.

Problems associated with Thermostatic Mixing Valve

The main problems that you may face while using the thermostatic mixing valve are:

· The TMV pipes get dripped or leaked.

· The water flowing in any part face disruption.

· The water temperature remains not suitable for your needs.

 Types of Thermostatic Mixing Valve

  • There are two main types of TMV, which is:
  • · TMV2
  • · TMV3

TMV2: The TMV2 is the type of valve used in a domestic environment. You can use it in some small business settings. TMV2 works under the pressure range from 0.1 to 5 bar.

thermostatic mixing valve
thermostatic mixing valve

TMV3: TMV3 is the grade mixer valve that works the pressure up to 10 bar. It builds for the commercial environment. It is also required for healthcare, schools, and hospital environments. The TMV3s need to adhere to NHS D08 regulations. On the other side, TMV2 meets only two primary British standards. It applies in a healthcare setting. TMV3 are more powerful and robust. It is vital for a shower, changing rooms, and commercial grade washing.

Specifications

Operating pressure range   Low-Pressure TMV2     EN 1287High-Pressure TMV2     EN 1111Low-Pressure TMV3DH Space D 08High-Pressure TMV3DH Space D 08
Maxi Static Pressure10 bar10 bar10 bar10 bar
Flow Pressure – Cold & Hot0.1 to 1 bar0.5 to 5 bar0.2 to 1 bar1 to 5 bar
Hot Supply Temperature55°C to 65°C55°C to 65°C55°C to 65°C55°C to 65°C
Temp differential (Hot Inlet-Outlet12°C12°C12°C12°C

Thermostatic Mixing Valve Installation-The Step-by-Step Processes

A thermostatic mixing valve is a vital gadget for showering in the washroom. Yet, it will ensure your bath with mixed water at a protected and proper temperature. You can fix this gadget as the TMV fitting process isn’t complex. It will become more simple when you have the essential tools for installation.

Yet, doing this task will need your skill in this area. In any case, it is incredible to expect to be capable when doing it. You can take directions from a veteran while fixing it in that particular situation. Understanding this simple task will save your cost as well.

Material and Tools for Installing a Thermostatic Mixing Valve

You want a few materials and tools to make the joint among pipes and isolate them. First, you want to buy a thermostatic mixing valve from any shop close to your home. You will find one at a sensible cost; remember to check it before purchasing.

The company will not collect the thermostatic mixing valve. This way, open the envelope and look at it to see whether all the parts are there. It would help if you had different instruments too for installation. In this way, every one of the fundamental materials and devices is:

  • An ideal thermostatic mixing valve
  • Hand gloves
  • Pliers
  • A couple of wrenches
thermostatic mix valve 1
thermostatic mix valve

Thermostatic Mixing Valve Installation: The Step-by-Step Processes

When you assemble each of the essential parts. You can begin installing the thermostatic mixing valve. The process of how to change a thermostatic mixing valve is as follows:

Step-1: Assemble the Thermostatic Mixing Valve

The thermostatic blending valve won’t collect when you get it. This way, you want to manage the entire device before introducing it. You will see two line connectors close to the valve. From the start, put those connectors in two loops. Then on both the connectors, place an elastic washer too.

When you take the mixing valve, there will be 3 plugs on each end. You need to remove those to fix the connectors there. There will be two side-mounted closes in the valve. It associates them with cold-water sources and high temp water. Then, at that point, attach those two connectors with the two side-mounted closes. One side of every connector will be free, and join a nut there for pipe link.

Step 2: Dry Out the Water

Before fitting the mixing valve, you must empty the water from the hot and cold lines. In the shower, you can also fix the thermostatic mixing valve under the sink. First, close the water associated with the sink or shower from the water tank.

In any case, there will be some water left in the two lines. Open the shower and sink tap to kill the rest of the water. You can free the water from the two lines with extra valves.

3 way thermostatic mixed valve (copy)
3-way thermostatic mixed valve

Step-3: Installing the Thermostatic Mixing Valve

Then comes the piece of the thermostatic mixing valve fitting. Remove the joint head links of each of the three lines with a wrench. Then, you will see three lines coming to where you install it. There will be a sign in the mixing valve body about which end to associate with which water source.

The red end should link the heated water source and the navy blue side with cold water. Apply some glue inside both the connectors. Yet, afterward, put pipes inside them to stop spillage. To make the association solid, fix the new joints with pliers. It would help if you associated the opposite end of the mixing valve with the shower or sink pipe.

Step-4: Temperature Controlling

There will be a top on the top of the mixing valve. Under that top, you will understand the temperature regulator. Turn that left to build the temperature and go right to diminish it. Then, check the water supply link and contribute to the mixed water blend at a suitable temperature.

FAQs

Why do I need a TMV to install?

Mixing the cold and hot water leads to burning. Yet, at the very least, total hot sanitation. TMV install to take care of this. It mixes the incoming cold and hot water when the handle turns. It prevents burning and provides the best flow, which is never too cold or too heats.

Why is a TMV so Important?

One of the main parts is building an efficient water heater with good circulation. Yet, good circulation means that hot water is heated. It does not spend time sitting free to wait for someone to use it before the heat transfers. Yet, it has more capacity to transfer the water from one loop to another loop. Yet, it moves more rapidly without the external pump’s external input energy.

For what reason does my shower temperature fluctuate?

Temperature vacillations in your hot water can imply that your boiler controls the temperature. Yet, it will continue to differ until it attains a set point. If you see enormous variations in shower temperature, have the water heater’s reserve tank checked or supplant it.

thermostatic mixing valve parts
thermostatic mixing valve parts

Where do you put a TMV?

The thermostatic mixing valve is generally introduced at the cool water shutoff. Yet, it should be mounted at the right point to the waterline. The valve introduces before entering the boiler so that water enters. Yet, when it identifies colder than set point temperatures.

What amount does a thermostatic mixing valve cost?

The typical expense of a thermostatic mixing valve is $200 or more. The cost can be between $80 to more than $500 for smaller valves utilized in heating if you’re introducing solar panels into your home. Yet, you might have the option to buy one free!

Is a thermostatic blending valve worth the effort?

Insulation is costly. A thermostatic mixing valve can save your cost on high-running bills. If the setting for the high temp water is low, ensure there isn’t a bowl under it to collect bathwater. Yet, if you are doing clothing or dishes. It should be 115 degrees or higher while attempting to get water in a bowl.

Thermostat valve

Thermostatic Mixing Valve: Final Thoughts:

One can get under severe stress about how to introduce a mixing valve. It’s anything but a complex process in the period at all with the critical tools and materials. Firstly, you might require support and advice from a few experienced individuals. When you learn it, you can play out the entire system of thermostatic mixing valve installation without help from anyone else.