200mm Ultrasonic Cutting Blades for Ultrasonic Food Cutting Machine Brownie Cake Cutting

200mm Ultrasonic Cutting Blades for Ultrasonic Food Cutting Machine Brownie Cake Cutting

What's the principle of ultrasonic cutting?

The principle of an ultrasonic cutter is completely different from conventional one. It uses the energy of ultrasonic to melt the material to be cut. Therefore, the ultrasonic cutting does not require a sharp cutting edge, nor does it require a large pressure, and does not cause any chipping or breakage. At the same time, since the cutting blade is subjected to ultrasonic vibration, the frictional resistance is particularly small, and the material to be cut is not easily adhered to the blade. This is particularly effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are inconvenient to apply pressure.

The basic structure of the ultrasonic cutting machine is an ultrasonic transducer, a horn, a cutting blade (tool head), and generator. The ultrasonic generator converts the commercial power into a high-frequency high-voltage alternating current and transmits it to the ultrasonic transducer. An ultrasonic transducer is actually equivalent to an energy conversion device that converts input electrical energy into mechanical energy, ie, ultrasonic waves. Its manifestation is that the transducer moves back and forth in the longitudinal direction. The frequency of the telescopic motion is equivalent to the frequency of the high frequency alternating current supplied by the driving power source. The role of the horn is to fix the entire ultrasonic vibration system and to amplify the output amplitude of the transducer. The cutting blade (tool head) further enlarges the amplitude on the one hａnd and focuses the ultrasonic wave. On the other hand, the ultrasonic wave is output, and the ultrasonic energy is concentratedly input to the cutting portion of the material to be cut by using a similar cutting edge of the cutting blade. Under the action of huge ultrasonic energy, this part softens and melts instantly, and the strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting the material can be achieved.

Similar to conventional cutting, the basic components required are a cutter and an anvil, and the ultrasonic cutter has two basic structures. Depending on the location of the ultrasonic application, we may wish to divide it into an ultrasonic cutter cutter and an ultrasonic cutter cutter.

We can combine automatic ultrasonic cake cutter with robotic technology is designed for continuous supplied product to be cut on the belt, in a box, or in a foil container. It is ideal for sticky, difficult to cut products. The machine can cut round, square, rectangles or triangles and is designed to employ ultrasonic cutting systems, servo driven conveyor, and is “wash down" compatible for ease of cleaning and sanitation. The upstream process can be automated by the addition of an auto load conveyor and the downstream process can be automated with an exit conveyor. Beautifully shaped products, less cutting waste, safe cleaning and more profit. Experience it all with the COMPACT ULTRASONIC SLICER! RPS-SONIC ultrasonic cutting  machine is equipped with an ultrasonic system with high-quality titanium blades that is specially developed by BAKON to accomplish the best cutting results.

Parameter

Advantages

1, easy to apply to automated production

2, the cutting surface smooth.

3, fast, high efficiency, no pollution.

4. Ultrasonic cutting machine adopts hand-held cutting design, which can replace different specifications of cutting knife mold, which is easy to use;

5, with high frequency vibration of 40KHZ or 20KHZ, this low friction makes the cutting knife cut food smoothly, making the food cutting surface clean, beautiful and not deformed;

6, cutting blades from 50mm to 350mm available, customizable.

Applications:

Cake，Sandwich, biscuit, wafer, nougat

Frozen cakes and pies

Frozen fish

Snack and health bars

Fresh/frozen prepared meats

Dough or baked cookies

Soft and hard cheeses

Fresh/frozen vegetables

Candy and confections

Ice cream bars