Ultrasonic Transducer Horn Ultrasonic Horn Design Guidelines

Using Finite Element Analysis (Finite Element Analysis (FEA) software, each weld horn is analyzed in the most detailed and optimized manner to achieve the best vibration and life.

Each weld horn, whether it is a standard weld head or a custom weld head, uses the best quality materials, the best design and the most precise adjustments as standard. All weld horns are supplied with safe stock to meet the needs of our customers' different types of weld horns. Various welding horn frequencies from 15KHz to 100KHz can be produced by our company. The type of welding horn includes step type, overhang surface type, exponential type, rectangular type, round type, hollow type, and the like.

For the production of special welding horns, the company analyzes the vibration state and stress distribution of each welding horn with finite element analysis (FEA) software,  to ensure that each welding horn achieves the best quality to meet the various applications of customers. Requirements, including the mother and the welding horn, the torsion welding horn, various irregular shapes and the welding horn design for special applications.

uirements include sub-weld horns, torsion horns, various irregular shapes and horn designs for special applications.

We can supply ultrasonic horn in 15KHz, 20KHz, 28KHz, 30KHz, 35KHz, 40KHz, 56KHz, etc.

Can be designed according to customer specifications

What's ultrasonic booster?

Ultrasonic Transducer Horn Ultrasonic Horn Design Guidelines, the important component of the ultrasonic vibration system is to amplify the mass displacement or velocity of the mechanical vibration and concentrate the ultrasonic energy on a small area. Ultrasonic booster is an important part of the ultrasonic vibration system. Its main function in the vibration system is to amplify the mass displacement or velocity of the mechanical vibration, and concentrate the ultrasonic energy on a small area, that is, the energy is collected. Also known as ultrasonic shift levers or ultrasonic concentrators.

Ultrasonic booster, as the name suggests, are functional components that match the amplitude of ultrasonic vibrations with ultrasonic transducers. Its main function is to change the amplitude of the transducer (generally increase), improve the vibration ratio, improve the efficiency, improve the mechanical quality factor, enhance the heat resistance, expａnd the temperature range, and prolong the service life of the transducer. The ultrasonic transducer adjusts the load matching between the transducer and the ultrasonic horn by installing a booster, which reduces the resonance impedance and makes it work at the resonant frequency to improve the electro-acoustic conversion efficiency. Reduces the heat generation of the ultrasonic transducer and improves the service life.