30Khz Ultrasonic Cutting Equipment Be Mounted on Robot

What's the principle of ultrasonic cutting?

The principle of an ultrasonic cutter is completely different from conventional one. It uses the energy of ultrasonic to melt the material to be cut. Therefore, the ultrasonic cutting does not require a sharp cutting edge, nor does it require a large pressure, and does not cause any chipping or breakage. At the same time, since the cutting blade is subjected to ultrasonic vibration, the frictional resistance is particularly small, and the material to be cut is not easily adhered to the blade. This is particularly effective for cutting viscous and elastic materials, frozen materials such as food, rubber, etc., or objects that are inconvenient to apply pressure.

The basic structure of the ultrasonic cutting machine is an ultrasonic transducer, a horn, a cutting blade (tool head), and generator. The ultrasonic generator converts the commercial power into a high-frequency high-voltage alternating current and transmits it to the ultrasonic transducer. An ultrasonic transducer is actually equivalent to an energy conversion device that converts input electrical energy into mechanical energy, ie, ultrasonic waves. Its manifestation is that the transducer moves back and forth in the longitudinal direction. The frequency of the telescopic motion is equivalent to the frequency of the high frequency alternating current supplied by the driving power source. The role of the horn is to fix the entire ultrasonic vibration system and to amplify the output amplitude of the transducer. The cutting blade (tool head) further enlarges the amplitude on the one hａnd and focuses the ultrasonic wave. On the other hand, the ultrasonic wave is output, and the ultrasonic energy is concentratedly input to the cutting portion of the material to be cut by using a similar cutting edge of the cutting blade. Under the action of huge ultrasonic energy, this part softens and melts instantly, and the strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting the material can be achieved.

Similar to conventional cutting, the basic components required are a cutter and an anvil, and the ultrasonic cutter has two basic structures. Depending on the location of the ultrasonic application, we may wish to divide it into an ultrasonic cutter cutter and an ultrasonic cutter cutter.

Introduction:

This Ultrasonic Cutter is designed compact and lightweight with an easy hａnd grip to reduce fatigue allowing for long continuous operation. This ideal hand piece offers excellent maneuverability with no vibration to the hａnd ensuring an accurate and sharp cutting finish. The controller automatically adjusts the output power depending on the load so there is no need to make any adjustments on the controller during the working process. A constant frequency provides steady cutting results. From simple work to fine cutting and complicated shapes, this Ultrasonic cutting Knife performs effortlessly and beautifully.

The ultrasonic blade with robot is ideal for applications dedicated to the cutting of skins, films, foams in 3D...

The blades used can be configured in high frequency vibration for an easier cut.

This cutting process is fast, clean, robust and with low running costs.

The robotic cells are based on polyarticulated robots using a high frequency generator, or a simple blade.

Machines with one or several robots (STAUBLI, ABB...) according to the production volumes requested (can be used non-stop in 3 shifts).

Average cutting speeds : from 50 to 250 mm/sec

The integration of ultrasound blades on robots enables to cut many materials, such as 'dry' composites (carbon fiber fabrics for example), or prepregs.

We have cooperated with domestic famous robot companies, welcome ask for more information

Parameter

Target Materials
Resin plate
Glass fiber (GFRP)
Formed decorative film
Foam
Blow-molded parts
Injection-molded parts
Carbon fiber (CFRP)
Aluminum foil composites
Non-woven fabrics
Controlled-depth kiss cutting
 
 
 

Tips:

The cutting knife replaceable, it is better buy some reserve knives.