Ultrasonic Double Layer Glass Reactor

Product Description

The SL212 series ultrasonic double layer glass reactor adopts double-layer glass design. The reaction solvent can be put in the internal layer to do the stirring reaction, and different cold and heat sources (refrigerating fluid, hot water or oil) can be connected to the interlayer to do the circulating heating or cooling reaction. And the ultrasonic device is equipped, which can save solvent, speed up the reaction process, enhance both the extraction rate and the dissolution rate. At a constant temperature, the stirring reaction can be done under normal or negative pressure, as well as the backflow and distillation of the reaction solution. It is an ideal pilot-plant and production equipment for modern fine chemical industry, biopharmaceutical and new material synthesis.

Product Application

An ultrasonic double layer glass reactor is an ideal equipment for lab-scale and pilot tests, biopharmaceutical, new drug research and development and new material synthesis. It is primarily used in small chemical industry, petroleum, metallurgy, coal, electronics, building materials, light industry and other fields, or the medium and small scale production.

Product Advantages

An ultrasonic double layer glass reactor is independently researched and designed, while it imports international advanced technology. It can improve the dissolution rate and speed up the reaction process, and efficiently reduce reaction failure caused by uneven dispersing of reactants concentration. Furthermore, it serves as a green, safe and simple descaling method, which is capable of effectively removing obstinate residues inside the kettle wall.

Product Parameters

Basic Parameters	Model	S212-10L
	Glass Material	GG-17
	Frame Material	Stainless steel
	Pipe Fitting Material	SS 304
	Moving Mode	Universal casters with braking
	Volume of Reaction Flask	10L
	Interlayer Volume	6L
	Flange Type Oil Inlet and Outlet	Low in and high out
	Flask Necks of Kettle Cover	PTFE seven ports
	Height of Discharge Port	450mm
	Reaction Temperature of Kettle Body	-80~250℃
	Ultrasonic Power	2000W
	Ultrasonic Frequency	20kHz
	Vacuum Degree	0.098Mpa
	Rotating Speed of Stirring	0-450rpm
	Diameter of Stirring Shaft	12mm
	Stirring Power	90W1/3
	Power/Frequency(V/Hz)	220V/50Hz
	Overall Dimension(mm*mm*mm)	520*520*2000
	Package Dimension(mm*mm*mm)	1370*590*800 0.65 square meter
	Package Weight(KG)	98
Function Configuration	Speed Regulation Mode	Electronic stepless speed regulation
	Motor Configuration	Low speed booster motor, speed ratio is 3:1
	Speed Display Mode	LCD digital display
	Temperature Display Mode	PT100 sensor digital display
	Sealing Method	Mechanical seal, ￠50 flange stirring port
	Condenser	Vertical high efficiency double reflux condenser pipe 100*670mm
	Reflux (Distillation) Device	Return elbow with discharge switch, 50# ball-milling mouth
	Dropping Device	1L constant pressure funnel, 40# standard port
	Pressure Reducing Device	34# standard port pressure reducing valve
	Ultrasonic Device	￠80 flange coupling
	Ultrasonic Control	Touch screen LCD digital display
	Temperature Measuring Tube	24# standard port
	Solid Feed	￠80 flange mouth with PTFE cover
	Discharge Mode	Oblique type glass discharge valve, ￠80 flange mouth
	Vacuum Display Mode	Vacuum Gauge
	Stirring Connection Mode	Universal joint connection
	Stirring Rod	Anchor stainless steel rod, wrapped in PTFE
Optional Configuration	Main Support	Tray type
	Receiving Device	Receiving flask
	Explosion Proof	Explosion-proof frequency, explosion-proof motor, EX180W, 0-1400rpm
	Frame Part	Plastic spraying or PTFE spraying
	Insulated Device	Insulated cotton
	Sealing Part	Ceramic bearing, mechanical sealing
	Condenser	The horizontal condenser can lower the overall height.
All laboratory instrument in our factory is independently researched and developed, and other laboratory instrument can be customized according to the actual requirements of customers.

Product Details

1. The kettle body is made of PTFE, which can avoid rupture caused by the ultrasonic vibration.

2. The kettle body is equipped with the insulated device, featuring thermal insulation.

3. The discharge valve, with the special design, can discharge concentrated liquid and minute amounts of solid.

4. The main structure adopts stainless steel and aluminium alloy, which are elegant and durable.

Precautions

1. Don’t casually move driving power and directly plug in or out power supply during the operation. In case of any abnormal sound or indication, switch off the driving power immediately and troubleshoot the failure cause to avoid equipment damage. 2. It is a normal phenomenon to have some slight cavitation on the surface of tool heads after products go through the factory test. 3. There are precision components carrying high voltage in the ultrasonic device. Don’t disassemble or assemble without permission or under no guidance of professional personnel. 4. Pay attention to the case temperature of the main engine when it is used for a long time. The forced dissipation is required when the temperature exceeds 45℃ in order to ensure the normal operation of the main engine. 5. Remove the blue plastic film before use to ensure the heat dissipation. 6. It is strictly prohibited to start for a long time without load, and the no-load start shouldn’t exceed 15 seconds.

Accessory Products

1. Bath + Reactor + 2. Bath + Reactor + Chiller + Vacuum Pump 3. Chiller + Glass Reactor

FAQ

1. Q: What is the difference between ultrasonic double layer reactor and double layer reactor? A: Based on a double layer reactor, an ultrasonic double layer reactor is equipped with the ultrasonic device. It can improve the dissolution rate, speed up the reaction process and effectively reduce the reaction failure caused by uneven dispersing of reactants concentration. It is capable of effectively removing obstinate residues inside the kettle wall as well. 2. Q: What is the glass material of the reactor? A: The full set of glass instrument is made of GG-17 borosilicate glass, with excellent chemical and physical properties. 3. Q: What circumstance can it be used? A: It is applicable between -80℃ and 200℃. 4. Q: Is it easy to clean receiving flasks? A: When the ultrasonic wave acts on the liquid, the rupture of each bubble in the liquid will produce a powerful shock wave to clean and wash the inner and outer surface of the workpiece. 5. Q: What kind of payment terms do you accept? A: Normally we accept TT, Paypal, Western Union, Alibaba International , and L/C. The exact term will be discussed during the deal. 6. Q: How will you delivery these goods? A: It will depend on your quantity. Normally we will choose International Express, sea and air transportation. 7. Q: How will you pack the product? A: The small pieces are packed in special cartons, and the large pieces are packed in non fumigation wooden cases.

Pre-Sale Service

1. Provide 24-hour technical consultation and reply;
2. Provide professional quotation information;
3. Provide detailed product performance specification;
4. According to product’s using condition, technicians will offer rationalization proposals to assist clients to select proper product types;
5. Provide other corollary equipment according to client requirements.

In-Sale Service

1. With supervision from the source of products, the qualified rate of raw materials entering the factory can reach 99%;
2. Whole manufacturing process are in strict accordance with promised procedure requirements, product qualified rate can reach99%;
3. Provide product’s inspection record of key junctures to customers;
4. Provide production schedule photos to customers at regular intervals;
5. Package and transport of products are in strictaccordance with the export standard;
6. Provide transportation schedule information to clients timely.

After-Sale Service

1. Provide targeted installation video;
2. Under the premise of correct installation, normal maintenance and using, we guarantee one-year warranty period;
3. When warranty period has expired, our sold products enjoys lifetime guarantee repair, we only charge cost price for changing product’s standard component and sealing component;
4. During installation and adjustment period, our after-sale service staff will communicate with customers frequently to know product’s running state in time. Assist customers to install and adjust products until customers are satisfied;
5. If product has malfunction during operation period, we’ll offer you satisfied answer in time. We’ll reply you within 1 hour and provide solution or send staff to spot within 24 hours after receiving maintenance notification;
6. Lifelong free technical support. Conduct satisfaction survey and inquiry equipment running condition to clients by telephone or semiannually from the first day of equipment running, put on records of acquired information;
7. Provide assistance in solving problems such as equipment damage in the transport.

The packing case will be lined with white foam and filled with stuffing to prevent the product from breaking. Use special wooded cases or fumigation-free wooden case for transportation.