Intelligent liquid turbine flow meter

Products overview:
ZW - LWGY seriesIs advanced ultra low power single chip microcomputer technology of turbine flow sensor and display integration of integrating new intelligent instrument, adopts double row at the scene of the liquid crystal display, with compact bodies, intuitive and clear reading, high reliability, without external power supply interference, lightning resistance, low cost, obvious advantages.Instrument instrument correction coefficient of three, nonlinear intelligent compensation coefficient, and on-site correction.High-definition LCD display (four significant figures) instantaneous flow and cumulative flow (eight significant figures, with reset function).All valid data after 10 years is not lost when power supply drop.This kind of turbine flowmeter are explosion-proof products, explosion-proof level for: ExdIIBT6.
The turbine meter according to the power supply mode, have far eastone signal output can be divided into LWGY - a/B and LWGY - - C.
LWGY - - B: power supply using 3.2 V10AH lithium batteries (can run continuously for 4 years);No signal output function.
LWGY - / C: 24 VDC power supply, power supply adopts two wire output standard 4-20 ma current signal, and can need according to different site, can increase the RS485 or the HART communication.

Second, the working principle:
ZW - LWGY seriesIntelligent liquid turbine flow meter is a fluid flowing through the principle of the sensor shell, as a result of the impeller blade and flow to a certain point of view, the impact of fluid blade with rotational torque, to overcome the friction torque and fluid resistance, blade rotation speed stability after the moment balance, under certain conditions, the speed is proportional to the velocity of flow, because there are magnetic conductivity blade, it is in the signal detector (composed of * magnetic steel and coil) magnetic field, rotating blade cutting lines, periodically changing coil magnetic flux, so that the coil ends induction electrical pulse signal, the signal after amplifier amplification plastic, form a certain amplitude of continuous rectangular pulse wave, can be spread far to display instrument, show the instantaneous flow and cumulative amount of fluid.Within the scope of a certain flow, pulse frequency f and flows through the sensor of fluid is proportional to the instantaneous flow rate Q, flow equation is: Q = 3600 x f/k;Type:
F - pulse frequency (Hz);
K - the instrument coefficient of sensor 1 / m3, given by the check list.If [1 / L] as the unit
Q - fluid transient flow (working conditions) (m3 / h),
3600 - conversion factor.
Coefficient of each sensor of the instrument in the calibration certificate will be completed by the manufacturer, set into the display instrument of form a complete set of k value, can show the instantaneous flow and cumulative total.
Applications:
ZW - LWGY seriesIntelligent liquid turbine flowmeter is widely used in petroleum, chemical industry, metallurgy, water supply, paper making, environmental protection, food and other fields, and is suitable for the measurement in a closed pipe and stainless steel and corrode fused alumina, tungsten carbide, and no fiber, particle impurities such as liquid.If with display instrument with special functions, can automatically quantitative control, such as excessive alarm purposes.
Four, model and standard configuration:
ZW - LWGY type: basic sensor.Note: without the scene, according to the output pulse signal.Standard for the flameproof products.
ZW - LWGY - type A: 4-20 ma transmitter.Note: without the scene, according to the standard 4-20 ma output current signal.The standard for explosion-proof products (ExdIIBT6).
ZW - LWGY - B: intelligent display on site.Note: double row liquid crystal header, the scene at the same time show the instantaneous flow and cumulative flow, lithium batteries, battery can use more than three years in a row, no signal output.The standard for explosion-proof products (ExdIIBT6).
ZW - LWGY - C: intelligent integration type.Note: double row liquid crystal header, the scene at the same time show the instantaneous flow and cumulative flow, outside for 24 VDC, output standard 4-20 mA current signal, the standard for explosion-proof products (ExdIIBT6).

Five, the main features:
1, small pressure loss, impeller has antiseptic function.
2, has the high resistance to electromagnetic interference and shock resistant capacity, performance reliable working life is long.
3, USES the advanced ultra low power single chip microcomputer technology, the whole machine function is strong, low power consumption, superior performance.With nonlinear precision compensation function of intelligent flow display device.The accuracy of correction formula is better than that of plus or minus 0.02%.
4, meter coefficient can be set up by the key online and can be displayed on the LCD screen, LCD screen clear intuitive, high reliability.
5, block the EEPROM for cumulative flow, instrument coefficient of power-fail protection.To protect more than 10 years.

Six, the technical parameters:
1, high accuracy, generally up to + / - 1%, plus or minus 0.5%, R, R type high precision can be up to + / - 0.2% R;
2, good repeatability, short-term repeatability could reach 0.05% ~ 0.2%, it is because of good repeatability, such as regular calibration or online calibration can get high accuracy, flow meter in trade settlement is preferable;
3, have the instrument correction coefficient of three, nonlinear intelligent compensation coefficient, and can conduct site revision
4, all valid data after power off 10 years is not lost;
5, wide range of degrees, large caliber of 1:20, small diameter for 1:10;
6, structure is compact and lightweight, easy installation and maintenance, large flow capacity;
7, suitable for high pressure measurement, the instrument on the table need not opening, easy made from high pressure type instrument;
8, the types of special sensors, can design according to user's special needs for all kinds of special sensors, such as low temperature type, two-way, downhole, sａnd special, etc.;
9, can be made into type, suitable for large diameter measurement, small pressure loss, low prices, don't stop, easy installation and maintenance.
seven, instrument type:
A, the scene display type:
The intelligent flowmeter is the use of advanced single chip microcomputer technology design of the new display instrument of the flow meter, and the flow sensor of pulse signal output (such as turbine, vortex.).It can display instantaneous flow and cumulative amount.Cumulative flow: eight digit, decimal point three significant figures.Instantaneous flow: six figures, but showed a litre.Display precision: plus or minus a display unit.Signal output: pulse output: 1 ~ 3000 hz for + 12 ~ + 24 VDC power supply output current: 4 ~ 20 ma away for + 24 VDC power supply (two wire system) built-in 2 section 3 v lithium battery power supply in parallel.When the voltage is lower than 2.7 V, the under-voltage directives flameproof.Small signal removal function.
B, pulse output type:
Working voltage: + + 12 VDC or 24 VDC two (customer order must be selected before a power supply).Signal transmission distance: less than 250 meters.Output signal, square wave signal amplitude: + 12 VDC power supply amplitude is about 10 v + 24 VDC power supply amplitude of about 20 v: amplifier and turbine flow sensor connection for the M16 x 1.5 thread, after the turbine flow sensor installation, twist to the turbine flow sensor, the amplifier with the hａnd twist to sense amplifier and then take the lock nut.Connection: type pulse output amplifier foreign lead with three root, red, white line and shielding.Is the power supply line, white line for pulse output and display, or other equipment connection, shielding grounding
C, 4 ~ 20 ma output type:
Outside the working voltage: 24 VDC power supply + (two wire system) output signal: 4 ~ 20 ma, or 1, 4-5 v ma corresponding to zero flow turbine flow sensor, 20 ma, the use of turbine flow sensor z big flow, flow range turbine flow sensor nameplate.Signal transmission distance: less than 250 meters.After the installation of turbine flow sensor installation, twist the amplifier to the turbine flow sensor (m16 x 1.5 thread), joint hands after twist to the sense amplifier has exactly bring tight lock nut.Connection: 4 ~ 20 ma output type amplifier foreign fuses with the red and white line.The red line for the power cord, white line for line.
D, fission remote display type:
Outside power supply working voltage: 220 vac signal transmission distance: less than 250 meters display instantaneous four: accumulative total nine display display size: horizontal type: 160 mm x 80 mm upright: 80 mm x 160 mm display with 4 ~ 20 ma output and can be connected to the computer.

Eight, wiring and grounding considerations:
Wiring matters needing attention
1, using a full cable as soon as possible.
2, should as far as possible away from electrical noise (such as power transformer, electric motor and the power cord), avoid parallel to the power the power cord wiring.
3, Suggestions in the end of the thick wire adopts the tin welding clamping lugs.
4, for the waterproof and mechanical damage, the cable into the metal tube inside, but may not have high power transmission cables, within the same catheter (a transmission cable transmission of zui power is greater than the flowmeter signal transmission cables zui small power 10 times, both cannot be installed on the same catheter).
5, the existing strong magnetic field outside the area, should make the axis of the detection device with the outside world vertical or the direction of the magnetic flux of the magnetic field with high permeability material for shielding flow sensor or external magnetic source.
6, explosion-proof type turbine flow sensor cable connection, must strictly abide by the relevant standards of explosion-proof amplifier.
Grounding problem
1, the shielding wire can only be grounded at one end, on display instrument grounding.
2, reliable grounding should be good, explosion-proof type grounding resistance should be less than 10 Ω.
The use of turbine flow time must pay attention to the points:
1, requires clean measured medium, low viscosity, corrosion resistance is small, do not contain impurities, in order to reduce the wear of bearing.If the liquid to be measured a grudge or containing gas, the flowmeter before venting device.In order to avoid damage of impurity in the fluid into the transmitter devious, and in order to prevent turbine stuck, add filters when necessary.
2, the installation of the flowmeter should avoid vibration, avoid magnetic field and thermal radiation.
3, medium density and viscosity changes have an impact on flow value, should be revised if necessary.

Nine, piping requirements:
1, to eliminate the pipe cross section's influence on the accuracy of measurement, uneven distribution of flow velocity and flow sensor should have certain straight pipe upstream and downstream, or install the straight pipe to replace part of rectifier.In general, the straight pipe upstream of not less than 15 D, downstream straight pipe not less than 5 D for nominal flow sensor size (D).
2, in order to eliminate the circumfluence, the velocity distribution and the influence of the rotational flow, can be in the upper mount rectifier, the upstream flow sensor can be part of the straight pipe length L = 10 d, if for 15 ~ 20 d, the accuracy of measurement calibration precision can be achieved.
3, when the solid impurities in the liquid to be tested should be installed upstream of the flow sensor filter, filter mesh for 20 ~ 60 mesh (3 ~ 9 eyes/cm2), average flow sensor diameter small orders for more.Filters the installation position should be considered for disassembling of filter.
4, mixed with gas in the liquid or measuring, easy vaporization of liquid should be installed air separator (gets).
5, if the measured liquid gasification, in order to prevent air pockets, the outlet pressure of flow sensor should be higher than the calculated value of type Pmin:
Pmin = 2 in the delta P 1.25 Pv type: Pmin - zui low pressure;Delta P - zui under heavy traffic flow meter of pressure loss;
Pv - z using high temperature measured liquid saturation vapour pressure
6, through traffic flow sensor is too large, can make the bearing life is too short, usually by valve will flow to the right size, the valve should be installed downstream of the meter.
7, in order to not interrupt fluid conveying in maintenance, is usually installed upstream and downstream of the flow sensor cut-off valve, at the same time set the by-pass pipe, and shall ensure that when measuring the by-pass tube in the by-pass valve closing is not leak.
8, if there is likely to produce reverse flow, should add the check valve, in order to prevent the fluid flow.
In September and flow sensor should be one of pipe, seal shall not be protruding into the pipe.
Gathered gases within 10, in order to avoid the flow meter, flow meter should not be installed in both horizontal zui highs.
11, if the low point of the flow meter installed in the pipeline, should install drain valve in the pipeline, to discharge sediment on a regular basis.
12, flow sensor before and after the pipe should be supported, no obvious vibration.
13, the new laying pipelines for cleaning, shall be installed in the part of the flow sensor to access a short tube, first to be clean before mount flow sensor.
14, need to measure the temperature of the fluid, in the downstream of the flow sensor 5 times the length of the pipe nominal diameter measurement.
15, need to measure the pressure of the fluid, in the upstream flow sensor 10 times the length of the pipe nominal diameter measurement.
Ten, installation site:
1, the installation site should comply with the environmental temperature at 25 ~ 55 ℃ scope, humidity < 80% RH;
2, well ventilated, avoid sun and rain;
3, avoid in piping vibration or the place of stress;
4, avoid easily affected by the strong thermal radiation and radioactive places;
5, must avoid the outside strong electromagnetic field disturbance to the detection signal.If unavoidable, should be set on the amplifier of the flowmeter (sensor) shield and other measures to eliminate interference;
6, in the places where requires explosion-proof, and isolation amplifier should be adopted;
7, the installation position should consider ease of installation, operation, maintenance.

11, the matters needing attention in use:
(1) performing instrument coefficient of the turbine flowmeter was put before you set, carefully check, determine the flow meter wiring and correct, grounding good rear can send;
(2) regular flowmeter for cleaning, inspection and after school, lubricating oil or cleaning fluid into the mouth of the flowmeter, should be regularly according to the requirement of the specifications into lubricating oil or cleaning fluid, to maintain good impeller;
(3) monitoring display instrument, estimates the meter reading, with exception to check in time;
(4) keep clear of the filter, filter clogging situation from the entrance and exit the increase of the differential pressure gauge readings to determine, a blockage in a timely manner to eliminate;
(5) with turbine flowmeter for trade settlement, in order to ensure accurate and reliable measurement, must test on a regular basis.

Twelve, parameter table:

13, measurement range and working pressure:

14, selection of coding:

Note: DN15 ~ DN40 routine for the threaded connection, such as hope use flange connection, please add after the "nominal diameter," "(FL)"

For example: choose a flange connection type explosion-proof diesel type turbine flowmeter measurement, pipeline for DN40, site need to display and remote transmission current signal, the required accuracy of 0.5 on the Richter scale, 304 stainless steel material, instrument 16 mpa pressure measurement range for the standard range, the product model should be: ZW - LWGY - 40 (FL) / / 5 C/S/S/E/H16.

15 and designing order selection guidelines:

1, instrument selection, as far as possible not to use the work flow in the lower limit value, so the meter diameter should be as small as possible, in order to obtain a larger flow rate and flow range.

2, the flowmeter should be used in the technical parameters of medium pressure and temperature range.Don't deliberately choose the high pressure level and ultra-high temperature instrument, should be selected according to the actual work pressure and temperature instruments, which had higher prices.

3, in the explosive dangerous location, should choose explosion-proof type flowmeter.

4, the lower limit of flowmeter flow depends on the operation condition of the medium density and kinematic viscosity, the maximum flow is generally not affected by medium pressure and temperature, so to determine the flow range as long as you determine the actual minimum flow can be available.Calculate the minimum flow rate, flow range check table to determine the appropriate diameter.

After-sales service commitment:

1, from the date of signing of the contract, I in the way provided for products of the company offers free maintenance and maintenance service, commitment to lifelong maintenance service;

2, jiangsu wei measurement and control instrument co., LTD. Sales manager will be in regular contact with customers, understａnd the usage of products, and solve the problems of the customers to use in the process of produce, free of charge to provide technical support;

3 the man-made damage is found, the warranty period, our company is responsible for the maintenance, and the resulting maintenance fee;

4, product quality problems or are not satisfied with product, the user can choose unconditional return, wei tt&c don't charge any fees, appear quality problem, bear the freight back and forth.