Explosion-proof liquid turbine flow meter

ZW - LWGY seriesExplosion-proof liquid turbine flow meterIs learned the flow meter at home and abroad advanced technology, optimized design has simple structure, light, high accuracy, good reproducibility, responsive, installation and maintenance convenience and so on the characteristic of a new generation of turbine flowmeter, it is widely used in measurement in a closed pipe with 1 cr18ni9ti stainless steel, 2 cr13 and corrode corundum Al2O3, cemented carbide, and no fiber, particles and other impurities, motion viscosity temperature less than 5 x 10-6 m2 / s of the liquid, the kinematic viscosity is greater than 5 x 10-6 m2 / s of the liquid, can be used for solid liquid flow meter calibration after.
Second, the working principle:
ZW - LWGY series explosion-proof liquid working principle of turbine flowmeter is a fluid flowing through the sensor shell, because of the impeller blade and flow to a certain Angle, the fluid force makes the blade with rotational torque, to overcome the friction torque and fluid resistance, blade rotation speed stability after the moment balance, under certain conditions, the speed is proportional to the velocity of flow, because there are magnetic conductivity blade, it is in the signal detector (composed of * magnetic steel and coil) magnetic field, rotating blade cutting lines, periodically changing coil magnetic flux, so that the coil ends of inductive electric pulse signal, the signal after amplifier amplification plastic, form a certain amplitude of continuous rectangular pulse wave, can be spread far to display instrument, show the instantaneous flow and cumulative amount of the fluid.Within the scope of a certain flow, pulse frequency f and flows through the sensor of fluid is proportional to the instantaneous flow rate Q, flow equation is: Q = 3600 x f/k;Type:
F - pulse frequency (Hz);
K - the instrument coefficient of sensor 1 / m3, given by the check list.If [1 / L] as the unit
Q - fluid transient flow (working conditions) (m3 / h),
3600 - conversion factor.
Coefficient of each sensor of the instrument in the calibration certificate will be completed by the manufacturer, set into the display instrument of form a complete set of k value, can show the instantaneous flow and cumulative total.
Applications:
ZW - LWGY series explosion-proof liquid turbine flowmeter is a kind of precise flow measuring instrument, integrated turbine flowmeter for explosion-proof design structure, suitable for measuring the low viscosity of medium, such as water, diesel, gasoline, etc.With the corresponding flow integrating instrument can be used to measure the rate of flow of fluid and the total amount.Widely used in petroleum, metallurgy, scientific research in the areas of measurement and control system.
Four, the main features:
1, high accuracy, plus or minus 1%, plus or minus 0.5%, plus or minus 0.2%.
2, good repeatability, short-term repeatability could reach 0.05% ~ 0.2%, is a preferable flow meter in trade settlement.
3, the output pulse frequency signal, is suitable for the total measurement and computer connection, no zero drift, strong anti-jamming capability.
4, can obtain very good frequency signal (3-4 KHZ), strong signal resolution.
5, the structure is compact and lightweight, easy installation and maintenance, the flow capacity is big.
6, suitable for high voltage measurement, instrument on the table without hole, easy to made into high pressure type instrument.
Five, the technical parameters:
Meter diameter: threaded connections: 4, 6, 10, 15, 20, 25, 32, 40;
Flange connection: (15, 20, 25, 32, 40, 50, 65, 80, 100, 125, 150, 200;
Insert: more than 200;
Range than: ";1:15.1;
Instrument material: stainless steel 304, 316 (L) stainless steel, etc;
Medium temperature: - 20 ℃ ~ + 120 ℃;
Ambient temperature: - 10 ℃ ~ + 55 ℃;
Relative humidity: 5% ~ 9%;
The atmospheric pressure: 86 ~ 106 kpa;
Output signals: sensors: pulse frequency signal, low level high level 8 V or 0.8 V or less;
Transmitter: two wire system 4-20 ma current signal or 1-5 v voltage signal;
Power supply: sensors: + 12 VDC and + 24 VDC transmitter: + 24 VDC site shows: instrument with lithium batteries;
Explosion-proof forms: basic not explosion-proof, explosion-proof type;
Protection grade: IP65, IP67.
Six, structure and installation method:
1, instrument installation using thread connection and clamp type;
2, liquid flow direction when installation should be direction of arrow and indicating flow sensor shell, and a straight pipe upstream should be 6 D, or downstream straight pipe should be 5 D or higher measured pipeline measured diameter (D).
3, sensors should be far away from the external magnetic field, such as can't be avoided, necessary measures should be taken;
4, in order to not affect the normal delivery of the liquid, maintenance should be straight section on opposite sides of the sensor installation outside the by-pass pipe;
5, sensors, outdoor installation time, please prepare amplifier plug waterproof processing;
6, sensor and display instrument connection, should according to the power of the amplifier to choose connection mode, as shown in the relevant specification.
Seven, wiring and grounding considerations:
Wiring matters needing attention
1, using a full cable as soon as possible.
2, should as far as possible away from electrical noise (such as power transformer, electric motor and the power cord), avoid parallel to the power the power cord wiring.
3, Suggestions in the end of the thick wire adopts the tin welding clamping lugs.
4, for the waterproof and mechanical damage, the cable into the metal tube inside, but may not have high power transmission cables, within the same catheter (a transmission cable transmission of zui power is greater than the flowmeter signal transmission cables zui small power 10 times, both cannot be installed on the same catheter).
5, the existing strong magnetic field outside the area, should make the axis of the detection device with the outside world vertical or the direction of the magnetic flux of the magnetic field with high permeability material for shielding flow sensor or external magnetic source.
6, explosion-proof type turbine flow sensor cable connection, must strictly abide by the relevant standards of explosion-proof amplifier.
Grounding problem
1, the shielding wire can only be grounded at one end, on display instrument grounding.
2, reliable grounding should be good, explosion-proof type grounding resistance should be less than 10 Ω.
The use of turbine flow time must pay attention to the points:
1, requires clean measured medium, low viscosity, corrosion resistance is small, do not contain impurities, in order to reduce the wear of bearing.If the liquid to be measured a grudge or containing gas, the flowmeter before venting device.In order to avoid damage of impurity in the fluid into the transmitter devious, and in order to prevent turbine stuck, add filters when necessary.
2, the installation of the flowmeter should avoid vibration, avoid magnetic field and thermal radiation.
3, medium density and viscosity changes have an impact on flow value, should be revised if necessary.
Eight, the installation place:
1, the installation site should comply with the environmental temperature at 25 ~ 55 ℃ scope, humidity < 80% RH;
2, well ventilated, avoid sun and rain;
3, avoid in piping vibration or the place of stress;
4, avoid easily affected by the strong thermal radiation and radioactive places;
5, must avoid the outside strong electromagnetic field disturbance to the detection signal.If unavoidable, should be set on the amplifier of the flowmeter (sensor) shield and other measures to eliminate interference;
6, in the places where requires explosion-proof, and isolation amplifier should be adopted;
7, the installation position should consider ease of installation, operation, maintenance.
Nine, installation reasons may lead to the problem:
1, the length of straight pipe upstream or downstream is insufficient;
2, instrument measuring pipe diameter and pipe diameter deviation;
3, install different heart, gasket convex tube;
4, instrument going backward;
5, detecting element is covered by impurities;
6, reduce the detection sensitivity, small leakage flow meter;
7, pipeline leak (installed in underground pipeline, for example, small leakage was found), valve leakage, by-pass valve leakage cause cumulative flow smaller (total);
8, there are two phase flow, pulsating flow influence the accurate measurement.
Ten, installation and use notice:
1, the turbine flowmeter shall generally be installed upright, straight-through flow meter can be horizontal, vertical (vertical flow shall be from bottom to top) or tilt installed on and its corresponding nominal diameter pipeline, and the casing on the arrow direction to the flow direction of medium and consistent.If straight-through flow meter should be installed vertically, should open the flow display, front cover, the panel and the LCD display turned 90 ° and the location of the readings.The work shall be carried out by on-site technical personnel, can be entrusted to the manufacturer to be modified before they go out.In order to facilitate the meter reading and reading, can be continuous flow display and four small screws removing the flow sensor, then flow meter display, forward or reverse turn 90 ° or 180 °) position, z after screwing in small and fastening screw.Meter if installed in outdoor, obstructions to prevent sun, rain and pollution, install section may not have a strong vibration and strong magnetic field interference.
2, in order to guarantee the accuracy of the measurement, should be not installed in the upstream flow regulating valve, straight pipe length shall not be less than 5 dn before table, the table after the straight pipe length should not be less than 3 dn, and flange connection type (low pressure) sealing washer must not into the pipe.Joint quickly mounted in welding entered should be welded the watch case and display again.
3, new pipe should use the bypass pipe water in front of the flowmeter using the stones within the pipeline, sediment, linen, silk, and rinse clean welding slag.If medium contains many impurities in use, the filter must be installed upstream, in order to avoid impurity blunt bad electrode, filter water area should be greater than the nominal diameter of 1.5 times the cross-sectional area.
4, when the liquid crystal display obvious value becomes weak or supply voltage is lower than 2.6 V, should be timely transform four sections of high-performance alkaline batteries.Replacement should open the display inside the back cover and the battery case cover plate, remove the battery and circuit for 1 to 2 minutes more electricity, after all is put on positive and negative mark again quickly put on the new battery, it can make the stored data display correctly.
5, display signal output terminal of the mouth can be flow signal transmission or with microcomputer system connected to the Internet.Wiring, unscrew the connection mouth M20 x 1.5 hexagon nut and rubber seal from the wiring inside the mouth into the press mark solid wiring terminals, and the hexagonal nut, put on the back cover.If it is a three wire system output, to 6 mm in three core sheathed shielded wire will each of the three core line in power supply, signal, grounded on the three terminal;If it is a two wire output (output) for the switch signal, to 6 mm in two core sheathed shielded wire will be 2 wire core, respectively in the signal, grounding on the two terminals.

Eleven, parameter table:

Twelve, measurement range and working pressure:

13, selection of coding:

Note: DN15 ~ DN40 routine for the threaded connection, such as hope use flange connection, please add after the "nominal diameter," "(FL)"
For example: choose a flange connection type explosion-proof diesel type turbine flowmeter measurement, pipeline for DN40, site need to display and remote transmission current signal, the required accuracy of 0.5 on the Richter scale, 304 stainless steel material, instrument 16 mpa pressure measurement range for the standard range, the product model should be: ZW - LWGY - 40 (FL) / / 5 C/S/S/E/H16.

14, designing order selection guidelines:

1, instrument selection, as far as possible not to use the work flow in the lower limit value, so the meter diameter should be as small as possible, in order to obtain a larger flow rate and flow range.

2, the flowmeter should be used in the technical parameters of medium pressure and temperature range.Don't deliberately choose the high pressure level and ultra-high temperature instrument, should be selected according to the actual work pressure and temperature instruments, which had higher prices.

3, in the explosive dangerous location, should choose explosion-proof type flowmeter.

4, the lower limit of flowmeter flow depends on the operation condition of the medium density and kinematic viscosity, the maximum flow is generally not affected by medium pressure and temperature, so to determine the flow range as long as you determine the actual minimum flow can be available.Calculate the minimum flow rate, flow range check table to determine the appropriate diameter.

After-sales service commitment:

1, from the date of signing of the contract, I in the way provided for products of the company offers free maintenance and maintenance service, commitment to lifelong maintenance service;

2, jiangsu wei measurement and control instrument co., LTD. Sales manager will be in regular contact with customers, understａnd the usage of products, and solve the problems of the customers to use in the process of produce, free of charge to provide technical support;

3 the man-made damage is found, the warranty period, our company is responsible for the maintenance, and the resulting maintenance fee;

4, product quality problems or are not satisfied with product, the user can choose unconditional return, wei tt&c don't charge any fees, appear quality problem, bear the freight back and forth.