XGF Series Water Filling Machine-test

Introduction

Application: still water, pure water, RO water, mineral water,

sparkling water, alcoholic drinks, wine, etc.

Suitable for: PET bottles

Filling system: gravity filling

Production capacity: 2,000BPH – 40,000BPH (500ml)

Videos

Sunswell 14000BPH (500ml)

Water Production Line Combiblock

Technical features

1/ lt is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.

2/ There is no need to adjust the height of equipments through neck holding tech forbottle

transportation.And what is only to change some spare parts.

3/ High speed filling line is of clamp transferring technology. Bottle shapes are more varied, and the working table inside the machine is more laconic.

4/ By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.

5/ Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.

6/ High speed and large flow filling valve assures the high filling speed and exact fluid level.Spares contact with the liquid are all of excellent stainless steel or food level plastic.

7/ The electric system is of international brａnd and achieves the national food sanitary standard.

8/ The bottle-out starwheel is of screwdown shape. When bottle size is changed, there is no need to adjust the transferring chain's height.

Equipment structure

Bottle infeed

*Bottle infeed by combination of infeed starwheels.

*Equipped with bottle jam protection device.

Rinser

*The rotary wheel is a fully stainless steel welded structure.

*The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.

*The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.

*All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.

*The rinser is driven by driving system positioned inside machine frame via gear transmission.

Transfer starwheel

*Made of stainless steel of superior quality.

*Equipped with bottle jam protection device.

Filler

*Rotary wheel fully made of stainless steel SUS 304.

*Gravity filling method.

*Filling valves are made of SUS304.

*Filling valves are reasonably structured with accurate filling.

*Bottles go up and down in the function of cam through elevator, to process filling with

contact to bottle-mouth.

*Level of cylinder is controlled with float-ball.

*Filler is driven through gears inside the machine frame.

*Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck.

Capper

Capper is the machine with highest precision, influence very much with the stability and

reliability of the filling monoblock. Our capper features as follows:

*Besides the magnetic contortion variation device, there is variation dial which makes

variation more easily. The benefit of this design is not only it can set the contortion, but also

it makes contortion more precise and credible, and reduces inferior.

*Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out  

mechanism.

*Cap distributing chute is equipped with a photocell switch to stop the capper when there

is no cap inside the chute.

*The capper is equipped with inlet bottle detection switch.

*Centrifugal way of cap arranging is adopted to reduce damage of caps.

*A cap inspecting system is applied to control on-off of elevator

Discharge Starwheel.

*Nylon starwheel and conveyor belt work together to discharge bottles.

*Equipped with bottle jam protection device.

Images

Technical parameter

• Main motor: ABB

• Sliding bearing: Igus

• Frequency inverter: Mitsubishi

• Touch screen: Pro-face or Mitsubishi

• PLC: Mitsubishi

• Pneumatic components: Airtac

• Photocell switch: Sick

• Proximity switch: Sick